The invention relates to a method for producing a bipolar plate (5), comprising the following steps: a. providing two planar components (7), which are present in particular in a stacked manner, b. integrally bonding the two planar components (7), in particular by welding, in a joining plane (34), wherein, prior to integrally bonding, internal stresses (9) are introduced into at least one of the two planar components (7). The invention also relates to a fuel cell (1) comprising a bipolar plate (5) produced according to this method.

A system and method of monitoring a powder-bed additive manufacturing process is provided where a layer of additive powder is fused using an energy source and electromagnetic emission signals are measured by a melt pool monitoring system to monitor the print process. The measured emission signals are analyzed to identify outlier emissions and clusters of outliers are identified by assessing the spatial proximity of the outlier emissions, e.g., using clustering algorithms, spatial control charts, etc. An alert may be provided or a process adjustment may be made when a cluster is identified or when a magnitude of a cluster exceeds a predetermined cluster threshold.

A robotic electric arc welding system includes a welding torch, a welding robot configured to manipulate the welding torch during a welding operation, a robot controller operatively connected to the welding robot to control weaving movements of the welding torch along a weld seam and at a weave frequency and weave period, and a welding power supply operatively connected to the welding torch to control a welding waveform, and operatively connected to the robot controller for communication therewith. The welding power supply is configured to sample a plurality of weld parameters during a sampling period of the welding operation and form an analysis packet, and process the analysis packet to generate a weld quality score, wherein the welding power supply obtains the weave frequency or the weave period and automatically adjusts the sampling period for forming the analysis packet based on the weave frequency or the weave period.

A laser treatment system and method for imparting beneficial residual stresses into a desired part during production thereof by a Selective Laser Sintering or Melting (SLS/SLM) process, the method including repeatedly subjecting the part to an in-situ Laser Shock Peening (LSP) treatment during the SLS/SLM process. The in-situ LSP treatment includes selectively bringing an LSP module in contact with a surface of the part during the SLS/SLM process, and subjecting the LSP module to the action of a first laser beam to impart beneficial residual stresses into the part. The LSP module is movable between a building chamber where the part is being produced for the purpose of carrying out the in-situ LSP treatment, and a separate storage chamber when the LSP module is not used for the purpose of carrying out the in-situ LSP treatment. The invention is also implementable in a corresponding additive manufacturing system and method.

A method for forming a pressure fit hermetic seal between a second component (104) and an interior member (108) is disclosed. The method comprises steps of coupling the second component (104) to a first component (102) by applying heat to one or more of the first component (102) and the second component (104) and allowing the first component (102) and the second component (104) to cool, wherein the applying heat step and allowing to cool step form the hermetic seal by causing compression of a hermetic element (106) against the second component (104) and by causing compression of the hermetic element (106) against the interior member (108).

A method for forming a vertically cracked thermal barrier coating is disclosed including positioning an article relative to a heat source. The article includes a thermal barrier coating disposed on a first surface of a substrate, and the substrate includes a second surface distal across the substrate from the first surface. Heat is applied locally to at least one discrete portion of the second surface of the substrate. At least one vertical crack in the thermal barrier coating is formed disposed over the at least one discrete portion. An article is disclosed including a substrate and a vertically-cracked thermal barrier coating disposed on the substrate. The vertically cracked thermal barrier coating includes at least one vertical crack in the thermal barrier coating and at least one of a low density of less than 85% of a theoretical density for the thermal barrier coating and a selective crack distribution.

A welding method of a battery cover plate includes performing at least two times of continuous welding along a connecting zone between a cover plate and a shell, and adjusting laser welding power, welding speeds, and defocusing amounts. Welding power of a first continuous welding is less than welding power of a second continuous welding. An amount of deformation of the shell is less than or equal to 0.6 mm after the first continuous welding, and the amount of deformation of the shell is less than or equal to 1.0 mm after the second continuous welding.

A method for constructing a body-in-white (BiW) spot welding deformation prediction model based on a graph convolutional network (GCN) includes: 1) acquiring a welding feature and 3D coordinates of a spot weld to form an eigenvector and extracting designed 3D coordinates at each 3D coordinate measurement point; 2) encoding, by an encoder, eigenvectors and designed 3D coordinate vectors into hidden space vectors of spot welds and hidden space vectors of the coordinate measurement points, respectively, and constructing a graph topology G through a k-nearest neighbors algorithm; 3) decomposing a Laplacian eigenvector of the constructed graph topology G to acquire frequency domain components, and linearly transforming eigenvalues corresponding to the frequency domain components to construct a multi-layer GCN; 4) inputting the thermodynamic and kinetic information of each coordinate measurement point into a deep neural network and decoding a final deformation at each coordinate measurement point; and 5) optimizing the model.

A welding method of a battery cover plate includes: performing a first welding and performing a second welding. The first welding starts from an edge of one side of the cover plate, continuously welds a portion of a connecting seam between a shell and the cover plate, and ends at an edge of an opposite side. The second welding starts from an ending position of the first welding, continuously welds a remaining portion of the connecting seam, and ends at an initial position of the first welding, or, the second welding starts from the initial position of the first welding, continuously welds the remaining portion of the connecting seam, and ends at the ending position of the first welding.

The invention related to a method for plasma cutting workpieces, using a plasma torch that has at least one plasma torch body, an electrode, and a nozzle.