A method of manufacturing a cutting member include cutting a first metal material to form a first portion of the cutting member; cutting second metal material to form a second portion of the cutting member, wherein a first edge of the second portion has at least two line segments, a curve formed by the at least two line segments being mathematically continuously differentiable; welding the first portion and the second portion together; raising the cutting member blank to a first temperature at a first rate and holding raising the cutting member blank from the first temperature to a second temperature at a second rate lower than the first rate and holding, and raising the cutting member blank from the second temperature to a third temperature at a third rate not higher than the second rate and holding.

Multi-part abrasive tools are disclosed herein. In one embodiment, an abrasive tool includes a first body, a second body, and a braze layer that couples the first body to the second body. The braze layer includes a braze alloy having a liquidus temperature and insoluble particles at least partially surrounded by the braze alloy. The insoluble particles are insoluble with the braze alloy at temperatures at least 100° C. above the liquidus temperature of the braze alloy.

A ring forming step includes welding opposite ends of a band saw blade including a body part having a band shape, and a tooth part including a plurality of teeth formed on one side part of the body part, to form a ring shape. A polishing step includes polishing an inner surface, an outer surface, and an end face on a side opposite to the tooth part in the ring-shaped band saw blade subjected to the ring formation. A tip tooth tip forming step includes positioning, after the polishing step, the ring-shaped band saw blade subjected to the ring formation by use of one of the inner surface and the outer surface, and the end face as references, joining a cutting tip to tooth tips of the plurality of teeth by welding, and polishing the joined cutting tip to form a tooth tip shape.

The invention relates to a device (2) for welding hard material elements (4) onto teeth (6) of a saw blade (8), comprising a saw blade feed device (12) for moving the saw blade (8) in a feed direction (14), such that a tooth (6a) of the saw blade (8) can be brought into a target position (16) in a working region (10) of the device (2), comprising a first centering device (30) for centering the saw blade (8) transversely to the feed direction (14), comprising a second centering device (32) for centering a respective hard material element (4) transversely to the feed direction (14), comprising a resistance welding device (24) having a welding electrode (26) that can be deployed into and withdrawn from the working region (10), comprising a supply device (28) for supplying and transferring a respective hard material element (4) to the welding electrode (26), and it being possible for the welding electrode (26) to be deployed in such a way that the hard material element (4) can be brought toward the tooth (6a) to abut the tooth (6a). According to the invention, the hard material element (4) can be centered relative to the centered and fixed saw blade (8) by means of the second centering device (32), and the first and second centering device (30) are provided in a common assembly (38), such that the centering of the saw blade (8) by the first centering device (32) predetermines a centering position for the subsequent centering of the hard material element (4) by the second centering device (32).

A system for treating material of a cutting element may include a method, and the method may include providing a piece of material to form a blank for the cutting element, and applying a cladding material to at least a portion of the blank utilizing a laser to bond a cladding powder to the exterior surface of the blank. The application may include selecting and utilizing a power level of the laser and a rate of movement of the spot of the laser across the exterior surface which is effective to form a stratum of martensite in the substrate of the material below the exterior surface and the cladding material bonded to the exterior surface. The method may further include removing a portion of the cladded blank to form a cutting edge with a portion of the stratum of martensite exposed at the cutting edge.

A manufacturing apparatus of a ring-shaped band saw blade for manufacturing the ring-shaped band saw blade including a tooth tip to which a hard cutting tip is joined. The manufacturing apparatus includes a rotatory moving section that provides rotatory movement of the ring-shaped band saw blade including a body part having a band shape and a tooth part including a plurality of teeth formed on one side part of the body part; a surface polishing section that polishes an inner surface and an outer surface of the body part in the ring-shaped band saw blade in the rotatory movement provided by the rotatory moving section; and an end face polishing section that polishes an end face of the body part on a side opposite to the tooth part in the ring-shaped band saw blade in the rotatory movement provided by the rotatory moving section.

A method of manufacturing a knife blade includes preparing a blade preform of a first material, depositing a second material which is harder than the first material on an edge of the blade preform by arc welding, and sharpening the deposited second material to prepare a knife blade with a sharp edge. A knife blade is also provided and includes a blade section of a first material, and an edge of the blade section is provided with an arc welded layer of a second material which is shaped as a sharp edge, where the second material is harder than the first material.

Methods of preventing or reducing cutter loss in a steel body PDC drilling tool may include applying a hardfacing layer on a surface of a PDC cutter pocket to form a covered PDC cutter pocket, the hardfacing layer comprising a metal binder and coated tungsten carbide particles; and bonding a PDC cutter into the covered PDC cutter pocket with a brazing material. Steel body PDC drilling tools may include a steel body, a PDC cutter, a PDC cutter pocket, and a hardfacing layer. Methods of preventing or reducing cutter loss in a steel body PDC drilling tool may include applying a hardfacing layer on a surface of a PDC cutter pocket of the steel body PDC drilling tool; applying a coated buffering layer on the hardfacing layer to form a coated PDC cutter pocket; and bonding the PDC cutter into the coated PDC cutter pocket with a brazing material.

A method for producing a primary material for a cutting tool, for example a primary material for a saw blade or a saw band, in which a band-shaped carrier of a metal carrier material and a wire of high-speed steel are continuously brought together along a lateral edge of the band-shaped carrier and transported into a welding device and the band-shaped carrier is welded to the wire along the lateral edge of the carrier to produce a bimetal band. The band-shaped carrier and the edge wire are welded to one another by at least a first welding device, which is arranged on one side of the band-shaped carrier, and at least a second welding device, which is arranged on the opposite side of the band-shaped carrier.

The invention relates to a method and a laser machining device 10 for machining a workpiece 13. The laser machining device 10 has a laser 11 for generating a laser beam 12, which is deflected by way of a deflecting device 15 in accordance with a pattern defined by a control unit 14 and is directed onto a workpiece surface 17 of a workpiece 13, which surface is to be machined. The point of impingement 18 of the deflected laser beam 12b on the workpiece surface 17 is guided along at least one spiral path within a circular hatched area 16. The spiral path 19 is characterized by spiral path parameters. One spiral path parameter is the line spacing a between neighboring points of intersection P of the spiral path 19 with an axis running through the center point M of the spiral path 19.