Disclosed herein is an electroslag welding wire containing, by mass % based on total mass of the wire: C: more than 0% and 0.07% or less; Si: more than 0% and 0.50% or less; Mn: more than 0% and 1.0% or less; Ni: 6.0 to 15.0%; and Fe: 79% or more. The electroslag welding wire satisfies the following relationship (1): 0.150≤C+Si/30+Mn/20+Ni/60≤0.300 (1).

Systems and methods for low-manganese welding alloys are disclosed. An example arc welding consumable may comprise: less than 0.4 wt % manganese; strengthening agents selected from the group consisting of nickel, cobalt, copper, carbon, molybdenum, chromium, vanadium, silicon, and boron; and grain control agents selected from the group consisting of niobium, tantalum, titanium, zirconium, and boron. The grain control agents may comprise greater than 0.06 wt % and less than 0.6 wt % of the welding consumable. The resulting weld deposit may comprise a tensile strength greater than or equal to 70 ksi, a yield strength greater than or equal to 58 ksi, a ductility (as measured by percent elongation) of at least 22%, and a Charpy V-notch toughness greater than or equal to 20 ft-lbs at −20° F. The welding consumable may provide a manganese fume generation rate less than 0.01 grams per minute during the arc welding operation.

The present embodiments relate to a cold-rolled steel sheet for a flux-cored wire and a method for manufacturing the same. According to an exemplary embodiment, a cold-rolled steel sheet for a flux-cored wire, including: by wt %, 0.0005 to 0.01% of carbon (C), 0.05 to 0.25% of manganese (Mn), 0.03% or less (except for 0%) of silicon (Si), 0.0005 to 0.01% of phosphorus (P), 0.001 to 0.008% of sulfur (S), 0.0001 to 0.010% of aluminum (Al), 0.0005 to 0.003% of nitrogen (N), 0.5 to 1.7% of nickel (Ni), 0.0005 to 0.0030% of boron (B), and the balance Fe and inevitable impurities, can be provided.

A welding system includes a welding power source configured to provide pulsed electropositive direct current (DCEP), a gas supply system configured to provide a shielding gas flow that is at least 90% argon (Ar), a welding wire feeder configured to provide tubular welding wire. The DCEP, the tubular welding wire, and the shielding gas flow are combined to form a weld deposit on a zinc-coated workpiece, wherein less than approximately 10 wt % of the tubular welding wire is converted to spatter while forming the weld deposit on the zinc-coated workpiece.

A self-shielded flux-cored welding wire with a special protective slag coating formed in situ and a manufacture method thereof. The self-shielded flux-cored welding wire includes a low-carbon steel belt and a flux core powder, the flux core powder is filled in the low-carbon steel belt, the flux core powder includes the following ingredients in percentage by mass: 60-80% glass powder, 2-8% zirconium oxide powder, 0.05-0.85% graphene powder, 2-8% potassium carbonate sodium powder, 1-3% potassium titanate powder, 2-5% rutile powder, 1-5% corundum powder, 1-3% sodium fluorosilicate powder, and the balance of iron powder, and a weight of the flux core powder accounts for 13-25% of a total weight of the welding wire.

A flux-cored wire of the present disclosure has a steel sheath and a flux filled at an inside of the steel sheath, has a total amount of moisture by ratio with respect to a total wire mass of 300 ppm or less, has flux containing fluorides, and has an amount of the fluorides by ratio with respect to the total wire mass of, by total of values converted to F, 0.11 mass % or more and 2.50 mass % or less. If using the flux-cored wire of the present disclosure for welding, a stable weld shape can be obtained and, further, the amount of diffusible hydrogen of the weld metal can be reduced. For this reason, the flux-cored wire of the present disclosure can be suitably used for welding high strength steel such as ferrite steel.

A welding system includes a welding torch that welds a workpiece by using a wire, a suction device that sucks shielding gas, and a sucked shielding gas supply path for allowing the sucked shielding gas to flow, wherein the welding torch includes a contact chip that guides the wire, a shielding gas supply nozzle that supplies the shielding gas to a weld zone, and a suction nozzle that surrounds a periphery of the wire protruding from the contact chip, and is opened toward a tip of the wire to suck the shielding gas.

The present disclosure is directed to a tubular welding electrode with a sheath encapsulating a flux core, where the sheath comprises a number of added pores. The added pores may provide escape paths for the outgassing of moisture and hydrocarbons from the flux core when the tubular welding electrode is baked. In addition, the added pores may be used to hold a liquid, such as a lubricant. The added pores may be introduced using a process such as laser drilling or chemical etching, and may be added to a strip of sheath material prior to forming the strip into a tubular welding electrode.

A welding or additive manufacturing wire drive system includes a welding wire spool and first and second drive rolls. One or both of the drive rolls has a circumferential groove. The system includes a first welding wire, drawn from the welding wire spool, and located between the drive rolls in the circumferential groove, and a second welding wire, drawn from the welding wire spool, and located between the drive rolls in the circumferential groove. The first welding wire contacts the second welding wire between the first drive roll and the second drive roll. The first welding wire further contacts a first sidewall portion of the circumferential groove, and the second welding wire further contacts a second sidewall portion of the circumferential groove. Both of the first welding wire and the second welding wire are radially offset from a central portion of the circumferential groove.

A flux-cored wire comprising a flux which is a core and a hoop which is an outer skin or sheath is described. The flux includes a strong deoxidizing metal element containing Mg and Al, and a fluoride powder. At least 60 mass % of a strong deoxidizing metal powder related to the strong deoxidizing metal element has a grain size of at most 150 μm. At least 60 mass % of the fluoride powder has a grain size of at most 75 μm. The flux is present at a concentration of 10-30 mass % relative to a total mass of the flux-cored wire. The flux-cored wire also requires a specific composition of elements.