Described herein are compositions for use in the brazing of metal substrates. Methods of making and using these compositions are also described herein.

The present invention provide a filler metal for TIG welding capable of stable welding, of which heat flux feeding area is wider than conventional wire filler metal and heat input per unit length is increased. The filler metal for TIG welding which is continuously supplied on a base metal to be melted by an arc after forming the arc between the base metal and an electrode over the base metal and supplying shield gas around the arc, wherein the cross-section of the filler metal has curved shape of which surface facing the electrode is concavely curved to the electrode.

A filler feed wire (20) including both a laser conductive element (26) and a filler material (22) extending along a length of the wire. Laser energy (30) can be directed into a proximal end (32) of the laser conductive element for melting a distal end (34) of the feed wire to form a melt pool (24) for additive fabrication or repair. The laser conductive element may serve as a flux material. In this manner, laser energy is delivered precisely to the distal end of the feed wire, eliminating the need to separately coordinate laser beam motion with feed wire motion.

An elongate tape (10) acts as a vaporizing actuator for impulse metalworking. It has an electrically-insulative base layer (20), an electrically-conductive layer (30), and an electrically-insulative top layer (40). In it, the base layer is characterized by the length of the tape and a first width W1, as measured between a pair of side edges. The conductive layer is characterized by the length of the tape and a second width W2, as measured between a pair of side edges; and the top layer is characterized by the length of the tape and a third width W3, as measured between a pair of side edges. The layers are joined to each other to form the elongate tape with the electrically-conductive layer interposed between the electrically-insulative base and top layers.

A method of securing a first component part and a second component part together, the method comprising providing an electrically conductive member between a first surface of the first component part and a facing first surface of the second component part and securing the first and second components together by passing a current through the electrically conductive member. The electrically conductive member may comprise a first portion connectable to a source of current and a second portion electrically connected to the first portion and comprising a plurality of sub-conductive members. The electrically conductive member may be distributed across at least 50% of the surface area of the first surface of the first component part.

Systems and methods are disclosed that provides a helical wire for use in welding applications. A torch can be adapted to form the helical wire from a straight wire and to provide the helical wire as a consumable electrode in a welding or cladding application. The helical wire can be, for example, solid, tubular, or seamless tubular. The torch concurrently forms the helical wire and provides welding current for the welding or cladding application.

The present invention provide a filler metal for TIG welding capable of stable welding, of which heat flux feeding area is wider than conventional wire filler metal and heat input per unit length is increased. The filler metal for TIG welding which is continuously supplied on a base metal to be melted by an arc after forming the arc between the base metal and an electrode over the base metal and supplying shield gas around the arc, wherein the cross-section of the filler metal has curved shape of which surface facing the electrode is concavely curved to the electrode

Method for manufacturing a welding wire, the welding wire (10) comprising a welding wire base body (11), comprising manufacturing at least one part of the welding wire base body (11), particularly the complete welding wire base body (11), via at least one additive manufacturing process.

A hybrid preform component including a plurality of elongated metallic cores and a coating paste is provided. The coating paste envelops the plurality of elongated metallic cores. The coating paste includes a first material having a first melting point, a second material having a second melting point, and a binder. A method for treating a component is also provided. The method includes the step of mixing a second material, a first material, and a binder to make coating paste. The method further includes the step of coating the plurality of cores using the coating paste to form a coated rod assembly. The method further includes the step of compressing the coated rod assembly to envelop the coating paste to the plurality of cores and form a preform component having a near net shape. The method further includes the step of sintering the preform component to form a pre-sintered preform.

Described herein are compositions for use in the brazing of metal substrates. Methods of making and using these compositions are also described herein.