A method of forming a polyethylene terephthalate (PET) mixture with talc includes: providing a feed of PET (PET feed); providing a feed of talc (talc feed); mixing the feed of PET with the feed of talc in a mixer at a PET:talc ratio of about 3:1 to about 1:3 to form a PET/talc mixture; and providing the PET/talc mixture as output. A method of forming a Polyethylene Terephthalate (PET) alloy having talc includes: providing a feed of the PET/talc mixture (PET/talc feed); providing a feed of PET (PET feed); mixing the feed of PET with the feed of PET/talc in a mixer to form a PET alloy having from about 1% (w/w) talc to about 50% talc (w/w); and providing the PET alloy as output.

An acrylic rubber including: a polymer composition of: 70 to 99.9% by weight of a bonding unit derived from at least one (meth) acrylic acid ester selected from (meth) acrylic acid alkyl ester and (meth) acrylic acid alkoxyalkyl ester; 0.1 to 10% by weight of a bonding unit derived from a monomer containing a reactive group; and 0 to 20% by weight of a bonding unit derived from other monomer, wherein ash content is 0.15% by weight or less, total amount of sodium and sulfur in the ash is 60% by weight or more, a ratio of sodium to sulfur by weight ratio is in the range of 0.5 to 2.5, ratio of Z-average molecular weight to weight average molecular weight is 1.3 or more, and weight average molecular weight is in the range of 1,000,000 to 5,000,000.

The kneading rotor according to one aspect of the present disclosure is a kneading rotor for a kneading machine, comprising a base made of carbon steel or alloy steel for machine structure, a padded layer made of austenitic stainless steel on at least part of a surface of the base and has a hard chromium plated layer on at least part of a surface of the padded layer.

A method of forming a polyethylene terephthalate (PET) mixture with talc includes: providing a feed of PET (PET feed); providing a feed of talc (talc feed); mixing the feed of PET with the feed of talc in a mixer at a PET:talc ratio of about 3:1 to about 1:3 to form a PET/talc mixture; and providing the PET/talc mixture as output. A method of forming a Polyethylene Terephthalate (PET) alloy having talc includes: providing a feed of the PET/talc mixture (PET/talc feed); providing a feed of PET (PET feed); mixing the feed of PET with the feed of PET/talc in a mixer to form a PET alloy having from about 1% (w/w) talc to about 50% talc (w/w); and providing the PET alloy as output.

A machine learning method includes: acquiring a state variable including at least one first evaluation parameter related to performance evaluation of a kneaded product and at least one kneading condition; calculating a reward for a decision result of the at least one kneading condition based on the state variable; updating a function for deciding the at least one kneading condition from the state variable based on the reward; and by repeating the update of the function, deciding a kneading condition under which the reward obtained becomes maximum, in which the at least one first evaluation parameter includes at least one of physical properties and shape characteristics related to the kneaded product.

A method for producing a rubber composition containing a rubber wet master batch has a masticating process. The masticating process comprises step 1 of charging the rubber wet master batch into an enclosed kneading chamber that has a stirring rotor showing a rotation speed controllable automatically through a control unit and that is capable of detecting and outputting an internal temperature, step 2 of setting a first control time and a first target temperature in the control unit, and step 3 of stirring the inside of the kneading chamber while making a PID control for adjusting an actually measured temperature in the kneading chamber to the first target temperature through the control unit on the basis of information on the actually measured temperature and the first target temperature, thereby automatically controlling the rotation speed, until the first control time elapses after the completion of the two steps.

A method of mixing a rubber composition includes a carbon introduction step and a uniform dispersion step. In the carbon introduction step, on the basis of a deviation between a rate of temperature increase of the rubber mixture (R) and a target value, at least one of a ram pressure (Pr) and a rotational speed (N) of the mixing rotor (2) is PID controlled so that the ultimate temperature of the rubber mixture (R) at the conclusion of the step is within a tolerance range. In the uniform dispersion step, the ram pressure (Pr) or the rotational speed (N) of the mixing rotor (2) is adjusted to reduce a deviation between a value based on successively detected data associated with a predetermined control target and a target value.

A kneader internal inspection device according to the present invention suspends and supports a photographing unit, which is arranged in an interior of a kneader and which photographs the interior, so as to be vertically movable in the interior of the kneader. Therefore, such a kneader internal inspection device is capable of easily inspecting the interior of the kneader.

A rubber composition manufacturing method in accordance with the present invention comprises an operation in which at least rubber, silica, and silane coupling agent are kneaded in an internal kneader while kneading temperature is controlled so as to suppress occurrence of a coupling reaction between the silica and the silane coupling agent, wherein for at least a portion of time during which the operation is being carried out, at least the rubber, the silica, and the silane coupling agent are kneaded while a ram of the internal kneader is in a nonpressing state.

A rubber composition manufacturing method comprising an operation in which an intermeshing internal kneader is used to knead at least rubber, silica, and silane coupling agent, wherein the operation comprises a first step in which kneading which is accompanied by increase in kneading temperature is carried out during an initial phase of the operation; kneading is carried out during the first step while a ram is maintained in a state in which it is at a first position which is higher than a lowermost position within a range of movement of which the ram is capable; and during the first step, an effective volume when the ram is at the first position is 105% to 120% relative to a value of 100% for an effective volume when the ram is at the lowermost position.