B29C37/0078

COMPOSITE STRUCTURE AND MANUFACTURING METHOD THEREOF
20230040667 · 2023-02-09 · ·

The invention is directed to a composite structure in which a metal member having a roughened surface and a resin member are joined in a state in which at least a portion of the roughened surface is included. The resin member is made of a molded article obtained by melt-molding a polyarylene sulfide resin composition containing a polyarylene sulfide resin. In the roughened surface, a cumulative pore volume of a pore diameter in a range of 0.1 μm to 20 μm is in a range of 0.5 nL/mm.sup.2 or more and 5 nL/mm.sup.2 or less measured by mercury porosimetry. According to the invention, it is possible to provide a composite structure that is obtained by joining a metal member and a molded article made of polyarylene sulfide resin composition and is more excellent in joining strength, heat cycle resistance, and sealing properties, and a method for producing the composite structure.

ALTERNATIVE PRIMER APPLICATION METHOD
20230119338 · 2023-04-20 ·

The present invention relates to a method of manufacturing a blade shell member for a wind turbine blade. The method comprising providing a blade mould for the blade shell member and arranging a number of fibre-reinforced layers on a blade moulding surface of the blade mould. A first primer layer is applied on top of the fibre-reinforced layers, at a pre-determined spar cap region. Furthermore, a pre-manufactured spar cap having an upper surface, a lower surface, a first side surface, a second side surface, a first end surface and a second end surface is arranged in the pre-manufactured spar cap on the spar cap region, such that the lower surface of the pre-manufactured spar cap contacts the first primer layer arranged on the spar cap region. A second primer layer is also applied to the upper surface of the pre-manufactured spar cap before the step of infusing the blade moulding cavity with resin and curing it. The present invention further relates to a method of manufacturing a wind turbine blade, comprising the steps of manufacturing a pressure side shell half and a suction side shell half over substantially the entire length of the wind turbine blade and subsequently closing and joining the shell halves for obtaining a closed shell.

Method for producing object

A method for producing an object includes forming and laying N unit layers into which an object is divided, sequentially from a first layer to an Nth layer, using a resin material as a material, or using a resin material for implementing a step, to form the object, the method including performing a discharge treatment at either or both of a timing while forming a unit layer among the N unit layers, and a timing after forming the unit layer, but before starting forming a next unit layer among the N unit layers.

SLIDE FASTENER TAPE WITH MOLDED ZIPPER TEETH AND METHODS OF MAKING SAME
20170265605 · 2017-09-21 ·

A molded-teeth slide fastener tape for use in a slide fastener assembly includes a woven portion and a plurality of resin-based teeth. The woven portion includes a cord arranged along an edge thereof and a plurality of spaced-apart perforations, disposed adjacent to the cord, which pass completely through the woven portion. Each of the plurality of resin-based teeth is integrally molded to the woven portion along the cord. Each molded tooth encompasses at least a portion of at least one of the spaced-apart perforations so that each molded tooth extends through the at least one of the spaced-apart perforations and fully around a cross-sectional shape of the cord.

Reinforced Structure Having Continuous Fiber Reinforced Elements and Method of Making Thereof
20210370619 · 2021-12-02 ·

Disclosed are reinforced structures. The structures are comprised of reinforced elements that have continuous fibers embedded in a matrix material. The reinforced elements are combined in a matrix material to form a desired shape of reinforced structure.

METHOD FOR FORMING THREE-DIMENSIONAL STRUCTURES WITH DIFFERENT MATERIAL PORTIONS
20220118725 · 2022-04-21 · ·

A system and method for forming 3D printed structures includes one or more anchor portions on a base component. Additional materials can be printed on or adjacent to the anchor portions to provide additional structural components bonded to the anchor portions. These structures can be printed on, and can be a part of, a base component of an article of apparel.

System and method for additively manufacturing functional elements into existing components

A system is disclosed for additively manufacturing a composite structure. The system may include a head having a matrix reservoir, a nozzle fluidly connected to the matrix reservoir and configured to discharge a composite material into a feature of an existing component. a guide configured to detect a location of the feature, and a cure enhancer configured to expose composite material discharging from the nozzle to a cure energy. The system may also include a support configured to move the head in multiple dimensions, and a controller in communication with the cure enhancer and the support. The controller may be configured to cause the support to move the head during discharge of the composite material into the feature based on the detected location of the feature.

Method for forming three-dimensional structures with different material portions
11214024 · 2022-01-04 · ·

A system and method for forming 3D printed structures includes printing an outer shell portion and filling an interior of the outer shell portion to form an inner portion. The outer shell portion and inner portion may have differing material properties. The outer shell portion may be anchored to the base component.

Reinforced structure having continuous fiber reinforced elements and method of making thereof

Disclosed are reinforced structures. The structures are comprised of reinforced elements that have continuous fibers embedded in a matrix material. The reinforced elements are combined in a matrix material to form a desired shape of reinforced structure.

Interface for fastening a first component to a second component comprising a collar made from composite material, bearing unit comprising such an interface and method for manufacturing such an interface
11415176 · 2022-08-16 · ·

Interface for fastening a first component to a second component providing a fastening collar made from composite material intended to be overmoulded at least on a part of the first component and including a bearing surface intended to bear on the second component and a fastening insert extending along an axis of elongation substantially perpendicular to the bearing surface of the collar for fastening to the second component, the fastening collar being overmoulded around the insert.