The present invention provides for a mould set for fabrication of an EPS pallet, a process for making the mould set for fabrication of the EPS pallet, and a process for fabricating the EPS pallet using the mould set. The mould set includes a modular platform mould and a leg mould configured to fabricate a platform section and plurality of leg support sections of the EPS pallet, respectively. The modular platform mould includes a modularity unit which enables alternation of dimension of hollow space which is configured to receive feed of polystyrene beads and thereby enabling moulding of the platform section of varying dimensions from a single mould. The one or more leg support sections are affixed to bottom side of the platform section at predefined locations, based on weight bearing capacity and position of lifting, to form the EPS pallet. The easy customization into various sizes as per requirement using a single mould structure reduces requirement of hoarding various moulds for different dimensions of EPS pallet, thereby significantly reducing the cost of moulding operations.

A process for producing a molded article involves providing a thin-walled, gas-permeable shell; filling the shell with a foamed pelletized material composed of a polymer; and welding the foamed pelletized material to obtain the molded article. Molded articles are obtainable or obtained by such a process, and can be used as a footwear sole, part of a footwear sole, a mattress, a seat cushion, an underlay, a grip, a protective film, a component in automobile interiors and exteriors, a gymnastics mat, a body protector, a trim element in automobile construction, a sound insulator, a vibration damper, a cushion, a bicycle saddle, a toy, a tire or part of a tire, a covering for a track and field surface, a covering for a sports hall or a pathway, a damping layer or a damping core in a sandwich element, or a packaging.

The invention relates to a crack-split moulding tool for producing a foam particle part, having two mould halves (2, 3). The mould halves (2, 3) are pivotably mounted relative to one another such that they can be arranged at a varying distance from each other in certain sections when being filled with foam particles and when pressing together, are moved together at a varying distance until in a closed position, due to a pivoting movement. As a result, it is possible to homogeneously compress areas of the moulding cavity (6) having a different thickness and to compress in a different manner, area having the same thickness.

Provided is a method for producing a resin molded article including an introducing step of introducing a plurality of resin foam particles and a heat medium substance into a forming mold, and a molding step of, after the introducing step, heating the forming mold to a temperature at which the heat medium substance can be vaporized, thereby obtaining a resin molded article including the plurality of resin foam particles.

The present invention relates to two-dimensional and three-dimensional shaped parts and composite materials made of popcorn and synthetic and/or natural binding agents which are cured in automatic moulding machines or similar pressing installations by means of radio wave technology or microwaves. By means of these technologies, light-weight, two-dimensional and three-dimensional shaped parts and composite materials can be produced for packaging, as interior and exterior parts (for example in automobile and mobile-home construction), shock absorbers, space-dividing elements, furniture, consumer goods, for the building trade of for heat insulation.

The present invention relates to a method for preparing a foamed thermoplastic polyurethane elastomer product, comprising the steps of: 1) coating a binder: coating the binder on the surfaces of expandable thermoplastic polyurethane elastomer particles; 2) curing and molding: adding the product obtained from step 1) to a mold and then placing it in a vulcanizing machine for curing and molding; and 3) cooling and setting: cooling the mold after the molding in step 2) to obtain the product of the present invention. By means of pre-coating the binder on the surfaces of expanded thermoplastic polyurethane elastomer particles according to the present invention, the weight of the binder can be reduced, and the properties of the expanded thermoplastic polyurethane elastomer particles can be utilized to the maximum extent.

A skin material-coated foamed particle molded body includes a skin material made of a polypropylene-based resin molded body and a polypropylene-based resin foamed particle molded body coated with the skin material. The skin material has a multilayer structure including an inner layer adhered to the foamed particle molded body and an outer layer outside the inner layer. The outer layer contains a polypropylene-based resin and a reinforcement fiber. The inner layer contains the polypropylene-based resin and a reinforcement fiber in a lower content ratio than a content ratio of the reinforcement fiber contained in the outer layer or contains the polypropylene-based resin and substantially no reinforcement fiber. An average value of the outer layer thickness ratio to a sum of the outer and inner layer thicknesses is 0.20 or more and 0.65 or less, and a coefficient of variation Cv of the ratio is 30% or less.

A device for processing a particle foam material for producing a particle foam moulded part, comprising: at least one die apparatus, comprising a first die element and at least one additional die element, wherein the first die element is mounted so as to be movable along a movement axis relative to the at least one additional die element and/or the at least one additional die element is mounted so as to be movable along the or at least one movement axis relative to the first die element; at least one drive apparatus which is or can be assigned to the at least one die apparatus and is configured for generating and/or transmitting a drive force that sets the first die element and/or the at least one additional die element into a movement along the movement axis, wherein the least one drive apparatus is designed as or comprises a linear-drive apparatus.

The invention concerns a process and a device for producing a particle foam part. The method comprises the steps of feeding foam particles into a mould space of a mould, welding the foam particles in the mould space under application of a predetermined pressure, wherein the foam particles comprise a proportion of at least 10% by weight of recycled, shredded foam particles and the welding of the foam particles takes place by means of electromagnetic waves.

Methods for producing at least a part of a sporting good, in particular a sports shoe, can include: (a) depositing a first material into a mold, and (b) vibrating the mold to modify the distribution of the first material in the mold.