A process produces an electrical line which extends in the longitudinal direction and the line has a line core and an outer shell. In a continuous shaping process, individual shell portions of the outer shell are formed successively by surrounding the line core with a curable plastic substance. In at least one portion, the outer shell is produced having a cross-sectional geometry which can be varied in the longitudinal direction of the line.

Provided is a method of molding an elevator and an endoscope, the method making it possible to mold an elevator integrally with an operation wire with a simple operation. A method of molding an elevator (36) is a method of molding an elevator (32) integrally with an operation wire (40), the elevator (32) being to be disposed in a distal-end-portion body (32) of an endoscope (10). The method includes: a step of disposing the operation wire (40) to extend through a cavity (106), which is formed by a first die (102) and a second die (104) that are separable in a separation direction, in a state in which the first die (102) and the second die (104) are mated to each other and in which the separation direction and a wire-axis direction of the operation wire (40) coincide with each other; a step of integrally molding the elevator (36) and the operation wire (40) by injecting a molding material (108), which is a material of the elevator (36), into the cavity (106); and a step of separating the first die (102) and the second die (104) in the separation direction after molding the elevator.

A package of a heat-bent polarizing sheet for producing an injection-molded polarizing lens and an injection-molded polarizing lens that uses said sheet is provided. The heat-bent polarizing sheet is cumulatively packaged by a non-adhesive isolation film so as to withstand moisture and then stored or transported and can be used in injection molding without performing preliminary drying as a pretreatment of injection molding and without substantial protective-film removal work.

An apparatus for producing a fiber-reinforced injection molded component includes an injection mold half with a mold cavity and a receiving chamber open to the mold cavity. A band section of a fiber-reinforced plastics band is fed into the receiving chamber through a feed channel and a first clamping device arranged in an initial region of the receiving chamber and a second clamping device arranged in an end region of the receiving chamber clamp the fiber-reinforced plastics band section within the receiving chamber. A first cut-through device arranged in the initial region of the receiving chamber and a second cut-through device arranged in the end region of the receiving chamber cut the band section such that an injection molded component formed in the cavity of the mold includes the cut fiber-reinforced plastics band section and a fiber-reinforced injection molded component is provided.

A mould system for producing a tufted body having a curved outer surface, for example one hemispherical half of a spherical toothbrush head, the mould system comprising a mould form having a receptacle and an annular flange circumscribing an open end of the receptacle and at least one slot formed substantially radially in the flange and extending into a sidewall of the receptacle.

A transfer system which can be used in a flexible manner for transporting or processing, respectively, profiles, in which the injection device comprises a mold for receiving the profile during the injection, wherein the mold has at least two contour parts and the injection device has a closing unit for opening/closing the contour parts, wherein the closing unit is configured for keeping the contour parts open until the profile is enclosed by the contour parts, and wherein the transportation device is configured for moving, preferably not rotating, the profile exclusively parallel to the transportation path, wherein the closing unit and the injection device are assembled so as to be displaceable conjointly with the first feed table, and the first feed table in the direction of the transportation path is displaceable so far until the contour parts enclose the profile.

A method for decorative molding capable of reducing a preparation time at the time of replacing a mold and expecting improvement in positioning accuracy of a decorative pattern in a molded article includes supplying a film on which a decorative pattern is formed between a first mold and a second mold in a mold open state of a mold, imaging a mold-side alignment mark recorded in the mold and a film-side alignment mark recorded in the film by a camera, positioning the film with respect to the mold by moving the film so that the film-side alignment mark comes close to the mold-side alignment mark, injecting resin into the mold in a mold closed state in which the film is sandwiched between the first mold and the second mold and cooling the resin to form a molded article and opening the mold and taking out the molded article in which the decorative pattern of the film is transferred to the surface.

A method of manufacturing an in-mold decorative molded article includes supplying an in-mold transfer foil to a metal mold, injecting and cooling a molding resin and taking out an molded article formed of the molding resin cooled and cured in the metal mold in which a clear layer and a transfer layer having a decorative figure in the in-mold transfer foil are integrated on the surface by opening the mold, molding the molded article integrally with a cutting portion not necessary for a target product inside the metal mold by the molding resin at an outer periphery of the product and arranging a boundary of a printing region of the clear layer in the in-mold transfer foil in the cutting portion so as to be larger than the outer periphery of the product.

In a decorative molding method a film having an uneven shape printed thereon and a film having a pattern printed thereon are separately supplied to a metal mold, the films are positioned separately, and a molding material is simultaneously injected into the metal mold to carry out injection molding. In a decorative molding apparatus for realizing the above method, a suction circuit for adsorbing each of the films on a film adsorption surface of the metal mold and an air blowing circuit for peeling off the films are disposed, and, after the injection molding, air blowing on each film is started separately from the start of opening of the metal mold, and the metal mold and the films are brought into a positive pressure state, then the molded article is taken out, a clamp jig is released to release the films, and the air blowing continues until the following patterns of the films are placed inside the metal mold.

A process for producing a sensor for a biomedical electrode (e.g. an ECG electrode) involves injection molding an electrically conductive resin through a film of a backing material to form the sensor directly in the backing material and coating the contact face of the sensor with a non-polarizable conductive material (e.g. silver-containing material). Additional steps of applying an electrolyte over the non-polarizable conductive material coated on the contact face and applying a liner over the electrolyte results in the biomedical electrode. Biomedical electrode produced thereby have the sensor secured in a film of the backing material with a contact face of the sensor disposed on a first side of the film and a post of the sensor protruding from a second side of the film opposite the first side. The process permits production of one-piece sensors for bioelectrodes in a continuous fashion without the need for studs to retain sensors in a film of the backing material.