B29C65/544

Systems and methods for joining a first structure and a second structure with vacuum dispersion process

An example method of joining a first structure and a second structure is described that includes forming a bond cavity between a first structure and a second structure, placing a semi-permeable breather material at one or more exits of the bond cavity, placing a vacuum bag around the bond cavity and the semi-permeable breather material, evacuating the bond cavity via a vacuum port and forcing adhesive into the bond cavity via an adhesive port while the bond cavity is evacuated, and curing the adhesive via one or more heaters to bond the first structure to the second structure.

SYSTEMS AND METHODS FOR JOINING NODES AND OTHER STRUCTURES

An additively manufactured node is disclosed. A node is an additively manufactured (AM) structure that includes a feature, e.g., a socket, a channel, etc., for accepting another structure, e.g., a tube, a panel, etc. The node can include a node surface of a receptacle extending into the node. The receptacle can receive a structure, and a seal interface on the node surface can seat a seal member between the node surface and the structure to create an adhesive region between the node and the structure, the adhesive region being bounded by the node surface, the structure, and the seal member. The node can also include two channels connecting an exterior surface of the node to the adhesive region. In this way, adhesive can be injected into the adhesive region between the node and the structure, and the adhesive can be contained by the seal member.

ASSEMBLY, METHOD, AND TOOL FOR SECURING COMPONENTS
20220195982 · 2022-06-23 ·

Components are fastened with inserts that are placed into a hole in the component and bonded with an adhesive. A decoupling element is provided on the front face of the insert. This diverts the forces around the highly stressed front face of the inserts. The insert may be of a material with a lower stiffness compared with the adhesive. This arrangement may reduce stress peaks and increase the load capacity of the connection. A tool may be provided that reduces air inclusion between the insert and the component during fitting. The connection arrangement can be used when components of different stiffnesses have to be securely connected to one another. This applies to, among other things, fastening of fibre composite components or mineral components to metal components.

Systems and Methods for Joining a First Structure and a Second Structure with Vacuum Dispersion Process
20220194021 · 2022-06-23 ·

An example method of joining a first structure and a second structure is described that includes forming a bond cavity between a first structure and a second structure, placing a semi-permeable breather material at one or more exits of the bond cavity, placing a vacuum bag around the bond cavity and the semi-permeable breather material, evacuating the bond cavity via a vacuum port and forcing adhesive into the bond cavity via an adhesive port while the bond cavity is evacuated, and curing the adhesive via one or more heaters to bond the first structure to the second structure.

Systems and Methods for Joining a First Structure and a Second Structure with a Choreographed Adhesive De-Aeration Process
20220194628 · 2022-06-23 ·

An example method of joining a first structure and a second structure is described that includes placing an adhesive within a bond cavity for bonding a first structure to a second structure, securing a vacuum bag to the first structure and the second structure so as to surround a portion of the first structure and the second structure, evacuating the bond cavity via a vacuum port to deaerate the adhesive within the bond cavity, after deaerating the adhesive, moving the first structure and the second structure relative to one another such that deaerated adhesive is disposed between the first structure and the second structure, and curing, via one or more heaters, the deaerated adhesive disposed between the first structure and the second structure to bond the first structure to the second structure.

Method of Integral Hot-Melt Adhesion of a Bicycle Saddle
20220168966 · 2022-06-02 ·

A method of integral hot-melt adhesion of a bicycle saddle contains steps of: a) providing material; b) putting the material into at least one mold; c) inserting a heating plate; d) melting; e) removing the heating plate; f) hot-melting adhesion; and g) taking out. Thereby, the body includes the rubber shell, the flexible layer, and the covering layer. The rubber shell is connected with the support shell by a hot-melting manner so that a peripheral side of the covering layer is bent to and is connected on the bottom of the rubber shell, thus obtaining a security, a smooth appearance, a moisture-proof purpose, a waterproof purpose, a shock absorption, a heat dissipation, an easy cleaning, and a low fabrication cost.

Joint for connecting a wind turbine rotor blade to a rotor hub and associated method
11319922 · 2022-05-03 · ·

A connecting joint for attaching a wind turbine blade to a rotor hub includes an insert configured to be coupled to the wind turbine blade. The insert includes a main body having an outer surface configured to interface with the blade, a first tubular extension extending from the main body and having inner and outer surfaces configured to interface with the blade, and a second tubular extension extending away from the main body and having inner and outer surfaces configured to interface with the blade. A wind turbine blade having such a connecting joint is also disclosed. Additionally, a method of making a wind turbine blade including the connecting joint is disclosed.

Adhesive injection method and structure

An adhesive injection method is for injecting an adhesive that bonds an outer plate and a reinforcing member. The reinforcing member has through holes bored through the reinforcing member in a direction intersecting a bonding surface facing the outer plate. The method includes positioning the outer plate and the reinforcing member; disposing a sealing material covering a gap between the outer plate and the reinforcing member; and injecting the adhesive into the through holes in order from one end to the other end of the bonding surface. At the injecting, while the adhesive is injected into the through hole, when the adhesive is recognized through another through hole formed adjacent to the through hole into which the adhesive is being injected, a through hole into which the adhesive is to be injected is shifted from the through hole into which the adhesive is being injected to the other through hole.

Systems and Methods for Joining a First Structure and a Second Structure with Vacuum Dispersion Process
20230294367 · 2023-09-21 ·

An example method of joining a first structure and a second structure is described that includes forming a bond cavity between a first structure and a second structure, placing a semi-permeable breather material at one or more exits of the bond cavity, placing a vacuum bag around the bond cavity and the semi-permeable breather material, evacuating the bond cavity via a vacuum port and forcing adhesive into the bond cavity via an adhesive port while the bond cavity is evacuated, and curing the adhesive via one or more heaters to bond the first structure to the second structure.

Systems and methods for joining nodes and other structures

An additively manufactured node is disclosed. A node is an additively manufactured (AM) structure that includes a feature, e.g., a socket, a channel, etc., for accepting another structure, e.g., a tube, a panel, etc. The node can include a node surface of a receptacle extending into the node. The receptacle can receive a structure, and a seal interface on the node surface can seat a seal member between the node surface and the structure to create an adhesive region between the node and the structure, the adhesive region being bounded by the node surface, the structure, and the seal member. The node can also include two channels connecting an exterior surface of the node to the adhesive region. In this way, adhesive can be injected into the adhesive region between the node and the structure, and the adhesive can be contained by the seal member.