B29C66/92311

Closed loop heat staking device and method

A novel spring-loaded device utilizes a linear or rotary measuring sensor to measure distance and control heat using a PID loop or other type of control loop feedback program. The power of the heating element is controlled by a program, which takes distance from the target into consideration when determining output power. For example, if the target distance is 10 mm away the algorithm will apply 100% power until reaching 9 mm, at which point it will lower power to 90%. When the distance is 5 mm from the target, the power level will be 50%, and so on and so forth. The closed loop nature of the system will reduce power automatically using pulse width modulation (PWM) of the input power. This will allow modulation of the power to the heating element on the fly.

Pouch-Shaped Battery Sealing Apparatus Including Stopper and Pouch-Shaped Battery Sealing Method Using the Same
20230207856 · 2023-06-29 · ·

The present invention relates to a pouch-shaped battery sealing apparatus including a stopper capable of adjusting a thickness after sealing in a process of sealing the outer edge of a battery case made of a laminate sheet by applying heat and pressure thereto when a pouch-shaped battery is manufactured and a pouch-shaped battery sealing method using the same.

Pouch-Shaped Battery Sealing Apparatus Including Position Adjustment Unit and Pouch-Shaped Battery Sealing Method Using the Same
20230207935 · 2023-06-29 · ·

The present invention relates to a pouch-shaped battery sealing apparatus including a position adjustment unit capable of adjusting relative positions of an electrode lead and an insulative film before sealing during a process of applying heat and pressure to an outer periphery of a battery case made of a laminate sheet to seal the outer periphery of the battery case when a pouch-shaped battery is manufactured and a pouch-shaped battery sealing method using the same.

Separation Welding Device and Method for the Sectional Joining and Sectional Separating of Weldable Film Layers Using a Separation Welding Device
20170341332 · 2017-11-30 ·

A separation welding device for the sectional joining and sectional separation of weldable film layers includes a temperature-controlled working surface that is designed to support joinable and separable film layers and further includes an electrical heating device as well as a counterholder for sectionally applying pressure to the joinable and separable film layers, which delimits a variably adjustable working gap with the working surface and that includes two mutually spaced joining stamps and one separating stamp arranged between the joining stamps wherein the separating stamp and/or at least one joining stamp is moveably attached to the counterholder wherein provision can be made for the separating stamp and/or the joining stamp to each be assigned a force sensor and/or a motion sensor to calculate a separation sequence determined by the separating stamp and/or a joining sequence determined by the joining stamp.

Ultrasonic Sealing Apparatus For Use In Bag Filling And Packaging Machine

A horn and an anvil are moved toward and away from each other by axially reciprocating a driving rod and thereby reciprocatingly rotating a forked lever in a predetermined angle range. The horn and the anvil are moved toward and pressed against each other with a predetermined force with a bag mouth b held therebetween. A sensor detects the position of a second mounting block secured to the rear end of a sliding shaft of the anvil, thereby detecting the distance between respective pressing surfaces of the horn and the anvil, i.e. the thickness m of a portion of the bag mouth held between the pressing surfaces. When the thickness m is not less than a predetermined threshold value M, a vibrator is activated to perform sealing. When the thickness m is less than the threshold value M, no sealing is performed.

Dual ultrasonic welder

A dual ultrasonic welder unit may be coupled to and carried by a mounting bracket including a base member extending in a an end of a robot arm and may include a first welder including a welding horn adjustable in a Z-axis direction by a first motor mounted within a mounting bar assembly of the first welder. The mounting bar assembly may be coupled to the base member and include a support for adjusting the location of the first welder in an X-axis direction by a second motor mounted to an extension member coupled to the base member and including a threaded member coupled to a follower member coupled to the mounting bar assembly. The dual ultrasonic welder may include a second ultrasonic welder fixedly coupled to the base member. Methods of controlling and operating the dual ultrasonic welding unit include steps of operating the robot and the first and second motors to position the first welder relative to the second welder unit for simultaneously performing ultrasonic welds on at multiple locations on a workpiece.

Fastener applying apparatus and fastener applying method
09789531 · 2017-10-17 · ·

A fastener applying apparatus includes: an insertion mechanism for inserting a fastener into a fastener hole in an object to be fastened; a support mechanism for supporting the insertion mechanism; and a fastener conveying device for conveying the fastener to the insertion mechanism. The insertion mechanism includes a holding portion for holding a shank portion of the fastener. The fastener conveying device includes a gripping portion for gripping the fastener in a axial direction of the fastener.

Method for testing the function of a tubular bag machine
11370573 · 2022-06-28 · ·

A method for testing a tubular bag machine, the tubular bag machine having multiple electronic drive units controlled independently by a drive control system for driving functional elements of the packing machine in a cycle time-synchronous manner during predefined motion sequences, one drive unit being a transverse sealing unit comprising a motor and two transverse sealing jaws for transversely sealing a film tube, the drive torque being measured using a drive controller, and the position of the drive motor measured using a position sensor, by removing the film tube from the sealing zone between the transverse sealing jaws, closing the jaws according to a predefined target torque stored in the drive control system; measuring the actual position of the drive motor at the target torque; and comparing the measured actual position to a target position stored in the drive control system and associated with the predefined target torque.

METHOD FOR TESTING THE FUNCTION OF A TUBULAR BAG MACHINE
20210078745 · 2021-03-18 ·

The invention relates to a method for testing the function of a tubular bag machine, the tubular bag machine comprising a drive control system and multiple electronic drive units which are controlled independently of each other by the drive control system and which drive different functional elements of the packing machine in a cycle time-synchronous manner as they are going through predefined motion sequences, and one drive unit being realized in the manner of a transverse sealing unit, and the transverse sealing unit comprising at least one drive motor (02) and two transverse sealing jaws (13a, 13b) which are driven relative to each other by the drive motor (02) and by means of which a film tube (09) is sealed transversely to the conveying direction (21), and the drive torque (M) of the drive motor (02) being measured directly or indirectly using a drive controller, and the position () of the drive motor (02) being measured directly or indirectly using a position sensor, the method comprising the following steps: a) removing the film tube (09) from the sealing zone between the transverse sealing jaws (13a, 13b); b) closing the transverse sealing jaws (13a, 13b) according to a predefined target torque stored in the drive control system; c) measuring the actual position of the drive motor (02) once the target torque has been reached; d) comparing the measured actual position to a target position stored in the drive control system and associated with the predefined target torque.

MULTIPOINT CONTROLLERS FOR POWER DELIVERY TO MULTIPLE PROBES IN ULTRASONIC WELDING SYSTEMS

A system for providing power to more than one ultrasonic welding probe from M power supplies includes N multipoint units and a base. Each of the N multipoint units includes: a housing, a plurality of analog or digital inputs configured to carry distance information regarding probe distance of a plurality of ultrasonic welding probes, a dedicated high voltage input connector connectable via a high voltage cable to a dedicated high voltage output connector of one of the M power supplies, and a microcontroller. The microcontroller is configured to: direct power from the dedicated high voltage input connector to a corresponding one of the plurality of ultrasonic welding probes, and sample the distance information of the plurality of ultrasonic welding probes at a rate of at least once per millisecond. The base houses the M power supplies, wherein M and N are both integers greater than or equal to 1.