The device for embossing and perforating foils for tobacco goods includes: a pair of embossing rolls, one of the embossing rolls having teeth for perforating the foil, the counter roll to the embossing roll with the perforating teeth being a matrix roll which has recesses that correspond to the teeth on the patrix roll, both embossing rolls being arranged in a perforation device, and the device being designed in order to be operated directly or indirectly online in a machine for producing tobacco goods. The use of patrix-matrix embossing rolls allows for a large variety of perforations, the device having a control unit designed to control the exact position, size and arrangement of the perforations on the basis of the quality of the foil to be processed.

An engraved solid piece carries data comprising specific information on a surface of the engraved solid piece. The surface is covered by a plurality of block structures, comprising at least a first block structure. Each block structure is a spatially restricted collection of modulated features and base features, which are spread over the surface of the engraved solid piece. Each modulated feature and each base feature has respectively a three-dimensional modulated-feature profile and a three-dimensional base-feature profile. Each of the modulated-feature profiles is the result of applying a corresponding modulation to one of the three-dimensional base-feature profiles, according to a specific, corresponding information. Each modulated feature further is a symbol, which is a transcription of a character of an alphabet. The alphabet is a collection of characters, which are distinct objects of well-defined elementary data. Each of the base features is an engraved elementary three-dimensional topographical element of the surface. Each of the modulated features is an engraved three-dimensional topographical element of the surface. At least a part of the data is transcribed by a code-block structure of modulated features, the code-block structure thereby constituting at least a part of a block structure corresponding to the at least one part of the data. The modulated features of the first block structure are arranged according to a first ordered map, the first ordered map comprising at least a first finite ordered set of first positions of the modulated features of a first code-block structure on the surface, the first block structure corresponding to a first part of the data, and the first ordered map further is configured to arrange the modulated features of the first block structure to constitute an aesthetic ensemble on the surface and render the respective symbols corresponding to the modulated features of the first code-block structure imperceptible to the human eye, but retrievable by means of a software-driven image-sensor/processor combination.

In the method for producing a set of cooperating embossing rollers, a modelling device is used for parameterizing the embossing rollers, the device comprising a test bench having a pair of rollers which are put under hydraulic pressure that can be measured and set, in order to determine from the measurement data the parameters for producing the embossing rollers. The use of a modelling device for obtaining the parameters for producing a set of embossing rollers makes it possible to use a very large variety of embossing patterns and foils with diverse properties as a basis and, by conducting tests on this very test bench, be able to efficiently narrow down and predetermine the properties of a final embossing device, preferably operated without hydraulics.

Provided are a manufacturing method for an embossing roll which is capable of being manufactured in a wide variety in small quantities and has uneven patterns formed uniformly and precisely without irregularities, and the embossing roll. The manufacturing method for the embossing roll comprises: a step of preparing a cylindrical base material; and a modeling step of modeling embossing onto a surface of the cylindrical base material with a three-dimensional printer based on three-dimensional processing data. It is preferred that the three-dimensional processing data is created by subjecting an embossing roll model to three-dimensional scanning.

In the method for manufacturing embossing rollers for a device for embossing packaging materials that comprises a set of at least two embossing rollers of which one is driven, and whereby the embossing roller set comprises a male roller having a male surface structure including structural elements and/or logo structures and a female roller having a female surface structure that is associated to the surface structure of the male roller for the common embossing operation with the male roller, the female surface structure is produced independently of a previously produced or physically pre-existing associated male surface structure. Along with a high embossing accuracy, this allows creating a very large variety of embossing structures, on one hand, and using a very large number of the most diverse materials, on the other hand, as well as reducing transverse tensions in the embossed material.