A subassembly includes a wheel hub and a constant velocity joint having a bell in which the wheel hub is connected to the bell by friction welding. A first one of the wheel hub and the bell may include an axial projection and the other one of the wheel hub and the bell may include a recess in which the axial projection is received. Also a method of connecting a wheel hub to a constant velocity joint by friction welding.

coating film having excellent adhesion, even without the presence of a chemical conversion film treatment out as an undercoat and a metal automotive part having the coating film.

A powder is deposited by powder-coating onto the surface of a metal automotive part that has been quenched after simultaneously forging, and tempering the metal automotive part and bake-hardening the deposited powder to form a skin film on the surface of the metal automotive part. The surface of the metal automotive part before the powder is powder-coated thereon is a work-hardened material surface that has been not been subjected to a chemical conversion filming treatment.

A wheel bearing assembly includes a wheel hub, at least one inner ring, an outer ring, and one or more rolling elements. An accommodation space may be formed inward of a vehicle-body-side end portion of the wheel hub to accommodate a constant velocity joint, and a plurality of recesses for accommodating rotating elements of the constant velocity joint are formed on an inner peripheral surface of the accommodation space to be spaced apart from each other along a circumferential direction. A first heat-treated hardened portion may be formed on the inner peripheral surface of the accommodation space, and may be formed to have portions with which the rotating elements of the constant velocity joint is brought into contact. A second heat-treated hardened portion may formed on an outer peripheral surface of the wheel hub. The first and second heat-treated hardened portions may not overlap each other.

An apparatus and methods are provided for a rear portal trailing arm assembly for a vehicle rear suspension. The trailing arm assembly comprises a CV joint hub for coupling with a transaxle and a wheel hub for coupling with a rear wheel. A gear transfer case extends rearward from the CV joint hub to an axle case and functions similarly to a rear trailing arm. Forward mounts facilitate coupling the gear transfer case to the chassis such that the trailing arm assembly pivots vertically with respect to the chassis. A rearward mount facilitates coupling a strut with the gear transfer case to control the vertical motion of the rear wheel. Multiple gear assemblies are meshed within the gear transfer case. An axle is coupled with the meshed gear assemblies and housed within the axle case, such that torque applied to the CV joint hub is communicated to the wheel hub.

A drive axle assembly which increases a maximum bending angle by improving a structure of a shaft bearing supported by a drive shaft and makes an assembly structure compact. The drive axle assembly is preferably configured to include, a wheel bearing assembled to an axle housing, a boot having a large diameter portion of one end connected to an outer ring of the wheel bearing, a drive shaft having an orbit formed along a circumferential direction of an outer circumferential surface, and a shaft bearing assembled between a small diameter portion of the other end of the boot and the drive shaft, and configured to restrict the rotation of the boot as a rolling element is rotated along the orbit.

A wheel unit for an electric vehicle with a disengageable drive includes a wheel support, a wheel hub rotatably supported by the wheel support, and a wheel pin carried by a member driven by the electric motor and rotatably mounted within the wheel hub, by means of two rolling bearings. A coupling device connects in a releasable way the driven member to the wheel hub. The two rolling bearings that support in rotation the wheel pin have respective outer rings mounted by interference fit within a cylindrical wall of a central opening of the wheel hub, and respective inner rings rigidly connected together by means of a spacer sleeve having a predetermined length. The wheel-hub unit with the two rolling bearings and the spacer sleeve can be assembled before being mounted on the wheel pin.

An axle assembly for a driving wheel of a vehicle allows a wheel-side joint and a shaft to be rotated separately from a boot while driving so as to prevent generation of friction noise of the boot. The axle assembly includes the shaft rotated by receiving driving force from a powertrain; an axle housing disposed to pass through a center of a steering knuckle connected to a steering apparatus; a wheel bearing mounted between the steering knuckle and the axle housing; a joint bearing mounted on an outer part of the shaft; and a boot unit configured to have a first end coupled to an outer race of the joint bearing and a second end coupled to an outer race of the wheel bearing so as to form a space filled with a lubricant outside the shaft.

A wheel drive assembly for transferring propelling torque from a source shaft to a wheel, the source shaft receiving torque from a motion actuator. The wheel drive assembly includes a wheel-hub, adapted to have the wheel mounted thereon, the wheel-hub being arranged about a longitudinal axis, which is adapted to coincide with a rotation axis of the wheel. The wheel drive assembly further includes a drive axle and a constant velocity (CV) joint mounted onto an outer end of the drive axle. The CV joint connects the drive axle to the wheel-hub. An outermost surface of the CV joint is disposed outwardly of an outermost surface of the wheel hub, along the longitudinal axis of the wheel-hub.

A hub-bearing unit is provided with: a rotatable hub, with an axially outer flange portion configured for engagement with a rotatable element of a motor vehicle, a bearing unit provided with a fixed radially outer ring, configured for engagement with a fixed element of the motor vehicle, a first, axially outer, crown of rolling bodies, and a second, axially inner, crown of rolling bodies, interposed between the radially outer ring and the hub. The hub also assumes the function of the radially inner ring of the bearing unit and the bell of a constant velocity joint. The hub-bearing unit is designed so that the axial distance between the center of the axially inner crown of rolling bodies and the rolling center of the constant velocity joint lies within a predetermined range according to the following formula:

[00001]$\{\begin{array}{cc}\mathrm{with}.Math..Math.L\ge 0,& 0.4\le \frac{P_B}{S+A+L}\le 4\\ \mathrm{with}.Math..Math.L<0,& 0.5\le \frac{P_B}{S+A}\le 4.Math.\end{array}\hspace{1em}$

A constant velocity joint assembly includes a constant velocity joint. The constant velocity joint assembly also includes a sealing boot in contact with the constant velocity joint. The constant velocity joint assembly further includes a boot protector disposed on a radially outer surface of a portion of the sealing boot. The constant velocity joint assembly yet further includes a first fastener coupled to the boot protector to secure the boot protector to the constant velocity joint.