A suspension travel control system (1046) for a vehicle suspension is disclosed. The suspension travel control system includes a stop post (834) secured to the vehicle frame and a suspension travel control formation that includes a base (1042) and a body (1048). The stop post (834) is positioned in a space defined by the body (1048). The suspension travel control formation may be secured to the axle, the main support member or incorporated into the axle coupling assembly to provide a rebound and jounce stop as well as longitudinal redundancy in the event of the failure or loss of a longitudinal linkage.

A spring leaf for a leaf spring (1) has an upper side (13), a lower side (14), two lateral sections extending between the upper side (13) and the lower side (14), a longitudinal axis (15), a section plane (III) extending perpendicularly to the upper side (13) and lower side (14) and through the longitudinal axis (15), two end sections (3a, 3b), and a middle section (4) extending between the end sections (3a, 3b). The middle section (4) has a clamping region (5). A main tension region (6a, 6b) is provided between at least one of the end sections (3a, 3b) and the clamping region (5), the thickness (S) of which decreases in the direction from the clamping region (5) to the end section (3a, 3b), in particular decreases parabolically. The width (B) of the main tension region (6a, 6b) extending between the section plane (III) and a lateral section of the spring leaf (2) increases over a part of its length or over its entire length in the direction from the end section (3a, 3b) toward the clamping region (5) according to a quadratic function.

An axle hanger includes a web, a first flange extending in a first direction perpendicular to the web, and a second flange extending in the first direction perpendicular to the web, spaced from and parallel to the first flange. A first return extends from the first flange toward the second flange parallel to the web, and a second return extends from the second flange toward the first flange parallel to the web. The axle hanger is easier to install and access in the event a hanger spring needs replacement, and the hanger can be more stably secured to the axle.

A spring for use in conjunction with a vehicle, in particular a leaf spring (1), preferably a parabolic spring, has a single-part spring leaf (12) made of steel, in particular spring steel, having a central region (2) and two adjoining edge regions (4a, 4b), wherein the edge regions (4a, 4b) each have an end region (5a, 5b), the end regions (5a, 5b) can each be connected to a chassis in a stationary manner via a rolled eye (11), and the total length of the spring when installed on the vehicle is substantially unchangeable in all load states. In the unloaded state, the spring leaf (12) has two bending sections (13, 14), which each have a curvature with a curvature direction, wherein the curvature directions of the two bending sections (13, 14) are opposed, and the two bending sections (13, 14) merge into each other in the region of a turning point (15). The first bending section (13) is a vertical spring section and runs from the end region (5a) of the first edge region (4a) via the central region (2) to the turning point (15). The second bending section (14) is a horizontal and vertical spring section and runs from the turning point (15) to the end region (5b) of the second edge region (4b).

An oblong cantilevered support includes a pair of latitudinally spaced apart oblong resilient members connected by a pair of longitudinally spaced apart blocks. The longitudinal spacing between the blocks can be adjusted. One or both of the members can have a tapered profile causing the stiffness of the member to vary along its length. Adjusting the spacing between the blocks and/or sliding a variable stiffness member longitudinally with respect to the blocks can adjust the stiffness of the overall support. Each member can be made from a unitary piece of fiber composite material such as a carbon fiber infused polymer wherein the orientations of the fibers are varied to provide both bending and torsional strength and stiffness that varies along the length of the member. The tapered geometry can be formed by a pair of parallely spaced apart oblique trapezoidal truncated pyramids interconnected by a webbing strip.

The invention relates to a first leaf spring bracket having a longitudinal axis and a transverse axis which is configured to be secured to a vehicle frame and which receives a rear end portion of a leaf spring so as to allow the leaf spring rear end portion to slide longitudinally relative to the first leaf spring bracket, characterized in that the first leaf spring bracket comprises an insert comprising an insert pad extending transversally and two perpendicular arms, the insert comprising a bottom surface and a top surface and being made of austempered ductile iron, and a bracket comprising a bracket pad extending transversally and two perpendicular arms, the bracket comprising a bottom surface and a top surface, the bottom surface of the bracket pad being configured to receive the top surface of the insert, the bracket being made of spheroidal graphite cast iron.

A tandem mechanical spring axle/suspension system for heavy-duty vehicles includes a tandem assembly that comprises a front beam of a suspension assembly of a front axle/suspension system, a rear beam of a suspension assembly of a rear axle suspension system, and a mechanical spring. The mechanical spring operatively engages the front beam and the rear beam and extends longitudinally therebetween, as well as operatively engages a main member of the vehicle frame.

A leaf spring vehicle suspension system includes a chassis rail and an axle. The suspension system also includes a first stage leaf spring. The suspension system further includes a second stage leaf spring. The suspension system yet further includes a third stage leaf spring operatively coupled at a first end and a second end to the chassis rail, wherein the first stage leaf spring is located below the third stage leaf spring and the second stage leaf spring is located below the first stage leaf spring. The suspension system also include a spacer in abutment with a leaf spring, wherein the spacer is formed of at least one composite material.

A suspension system configured to sit substantially within the profile of a vehicle platform such that none of the elements extend substantially above the plane of the vehicle platform. The suspension system may utilize an adaptable transverse leaf spring in combination with other suspension elements, to allow the vehicle platform to maintain a generally flat profile and accommodate a variety of different body like structures while maintaining the desired roll and ride stability stiffness.

A spring, in particular a flat spring (5), for use in connection with a vehicle, has a middle region (6) which has a curve with a first curve direction, as well as two edge regions (7). In an unladen state, the edge regions (7) each have a curve with a second curve direction and vertices (10), with the second direction of curve being opposed to the first direction of curve. The flat spring (5) has a vertex axis (11) running through the vertices (10) of the curves of the edge regions (7). End regions (8) of the edge regions (7) are tilted away from the vertex axis (11) toward the side of the vertex axis (11) on which the middle region (6) lies.