A module carrier assembly for positioning between the A-pillars of a motor vehicle body comprising a transverse carrier configured as a hollow body profile and at least one steering column holder connected to the transverse carrier and supported at the outer side of the transverse carrier in the x-direction. The at least one steering column holder is configured as an angle piece and is supported by a support surface provided by a first limb at a first outer wall of the transverse carrier. The steering column holder has a further limb extending below the transverse carrier. The steering column holder carries a support projection which extends through the outer wall of the transverse carrier adjoining the support surface of the steering column holder and up to at least the opposite wall of the transverse carrier. The support projection is connected in a vibration-coupled manner to this opposite wall.

A module carrier assembly for positioning between the A-pillars of a motor vehicle body comprising a transverse carrier configured as a hollow body profile and at least one steering column holder connected to the transverse carrier and supported at the outer side of the transverse carrier in the x-direction. The at least one steering column holder is configured as an angle piece and is supported by a support surface provided by a first limb at a first outer wall of the transverse carrier. The steering column holder has a further limb extending below the transverse carrier. The steering column holder carries a support projection which extends through the outer wall of the transverse carrier adjoining the support surface of the steering column holder and up to at least the opposite wall of the transverse carrier. The support projection is connected in a vibration-coupled manner to this opposite wall.

A center load rack and pinion steering mechanism is disclosed. The mechanism comprises a center load steering rack housing mounted to a vehicle frame, with a longitudinal slot through the front surface thereof, the slot being fitted with a bushing of a material that is resistant to damage from heat and bending. A pair of center link mounting bolts secure a center link and a center link pad to the rack wherein the center link pad extends through the bushing such that the upper and lower surfaces of the center link pad engage the upper and lower inner surfaces of the bushing, respectively, to prevent upward and downward movement and twisting of the center link and the center link pad relative to the rack in response to steered wheels of the vehicle contacting rough or uneven terrain while in use to prevent damage to components of the steering mechanism.

A center load rack and pinion steering mechanism is disclosed. The mechanism comprises a center load steering rack housing mounted to a vehicle frame, with a longitudinal slot through the front surface thereof, the slot being fitted with a bushing of a material that is resistant to damage from heat and bending. A pair of center link mounting bolts secure a center link and a center link pad to the rack wherein the center link pad extends through the bushing such that the upper and lower surfaces of the center link pad engage the upper and lower inner surfaces of the bushing, respectively, to prevent upward and downward movement and twisting of the center link and the center link pad relative to the rack in response to steered wheels of the vehicle contacting rough or uneven terrain while in use to prevent damage to components of the steering mechanism.

According to the present disclosure, there is provided a structure of an electric power steering device in which its steering shafts are connected includes a torsion bar connected to a steering wheel; an input shaft surrounding the torsion bar on an input side of the torsion bar;

and an output shaft surrounding one end of the input shaft and the torsion bar on an output side of the torsion bar, wherein the one end of the input shaft is inserted into and coupled to one end of the output shaft, and a copper bush and a needle bearing are disposed side by side between an outer circumferential surface of the one end of the input shaft and an inner circumferential surface of the one end of the output shaft.

According to the present disclosure, there is provided a structure of an electric power steering device in which its steering shafts are connected includes a torsion bar connected to a steering wheel; an input shaft surrounding the torsion bar on an input side of the torsion bar;

and an output shaft surrounding one end of the input shaft and the torsion bar on an output side of the torsion bar, wherein the one end of the input shaft is inserted into and coupled to one end of the output shaft, and a copper bush and a needle bearing are disposed side by side between an outer circumferential surface of the one end of the input shaft and an inner circumferential surface of the one end of the output shaft.

To provide a method of manufacturing a shaft for a steering device, the shaft including a spline shaft part to be coupled with an input shaft, a stopper part to be coupled with an output shaft, and an intermediate shaft part that couples the spline shaft part with the stopper part. The method includes: a step of forming a hole part recessed in an axial direction from one end of a pillar-shaped material by forging; and a step of pressing the material in which the hole part has been formed into a die to perform drawing in a radial direction on a portion of the material at which the spline shaft part and the intermediate shaft part are formed, and prolonging a length along the axial direction of the hole part at the same time by forging.

To provide a method of manufacturing a shaft for a steering device, the shaft including a spline shaft part to be coupled with an input shaft, a stopper part to be coupled with an output shaft, and an intermediate shaft part that couples the spline shaft part with the stopper part. The method includes: a step of forming a hole part recessed in an axial direction from one end of a pillar-shaped material by forging; and a step of pressing the material in which the hole part has been formed into a die to perform drawing in a radial direction on a portion of the material at which the spline shaft part and the intermediate shaft part are formed, and prolonging a length along the axial direction of the hole part at the same time by forging.

A moving body drive unit has an electric motor that is located inside the case and has a motor shaft extending in a first direction, a gear shaft that is located, inside the case, parallel to the motor shaft so as to extend in the first direction and has a bevel gear formed thereon, an intermediate gear mechanism that transmits power from the motor shaft to the gear shaft, and a differential gear device that is located inside the case and has a ring gear that meshes with the bevel gear to transmit power from the gear shaft to two output shafts extending in a second direction. The motor shaft and the gear shaft are arranged at different positions in both the second direction and in a third direction that is orthogonal to both the first direction and the second direction.

A moving body drive unit has an electric motor that is located inside the case and has a motor shaft extending in a first direction, a gear shaft that is located, inside the case, parallel to the motor shaft so as to extend in the first direction and has a bevel gear formed thereon, an intermediate gear mechanism that transmits power from the motor shaft to the gear shaft, and a differential gear device that is located inside the case and has a ring gear that meshes with the bevel gear to transmit power from the gear shaft to two output shafts extending in a second direction. The motor shaft and the gear shaft are arranged at different positions in both the second direction and in a third direction that is orthogonal to both the first direction and the second direction.