A method for packaging a cushion includes coating a cushioning element with a powder while the cushioning element is in an expanded state and then compressing the cushion to a compressed state. As the cushioning element is compressed, the powder prevents surfaces of the cushioning element (e.g., surfaces of intersecting walls that define hollow buckling columns of a cushioning element formed from an elastomeric polymer extended with a plasticizer, etc.) from adhering to each other. The powder may allow the cushioning element to substantially return to its expanded state substantially immediately following removal of a compressive force from the cushioning element.

In a method and apparatus for producing a small pouch with a predetermined amount of particulate material therein, a predetermined amount of the particulate material is portioned from a bulk supply and compacted into a single discrete caplet. The caplet is the deposited into an open hollow pouch closed at one end thereof, and the open end is then closed with the caplet between the closed ends of the pouch. The caplet in the pouch is then compressed to return it to its particulate form. The particulate material may be granular or shredded tobacco.

A method for forming a package including a stack of absorbent tissue paper material and a packaging, the tissue paper material in the stack forming panels having a length, and a width perpendicular to the length, the panels being piled on top of each other to form a height extending between a first end surface and a second end surface of the stack, and the packaging encircling the stack so as to maintain the stack in a compressed condition in the package, with a selected packing density D0 of the stack, and a selected packing height H0; the method including: forming the stack of absorbent tissue paper material; compressing each portion of the stack in a direction along the height to assume a temporary height H1 being c1×H0, where c1 is between 0.30 and 0.95; and applying the packaging to the stack.

A method of shaping and compressing toilet paper rolls using compressor rollers is disclosed. The method is comprised of a workflow that includes fluted rollers, sleeve wrapping and specific packaging procedures. An object of the method is to provide a means to reduce the size of conventional toilet paper rolls in bulk to make shipping more efficient. For example, a box that currently holds twelve rolls now can hold twice as many rolls when utilizing the disclosed method.

A method is disclosed for forming a tissue bundle from a stack of folded absorbent tissues. The method includes the steps of forming a stack of folded absorbent tissues; compressing the stack to an initial density in a first compression step; wrapping the stack a first time in a supporting wrapper to form an initial bundle and maintain the initial density; subsequently applying a second compression step to compress the stack to a final density that is higher than the initial density; and wrapping the stack a second time to form a final bundle and to maintain the final density.

In a method and apparatus for producing a small pouch with a predetermined amount of particulate material therein, a predetermined amount of the particulate material is portioned from a bulk supply and compacted into a single discrete caplet. The caplet is then deposited into an open hollow pouch closed at one end thereof, and the open end is then closed with the caplet between the closed ends of the pouch. The caplet in the pouch is then compressed to return it to its particulate form. The particulate material may be granular or shredded tobacco.

A package including a stack of absorbent tissue paper material and a packaging, wherein, in the stack, the absorbent tissue paper material forms panels having a length, and a width perpendicular to the length, the panels being piled on top of each other to form a height extending between a first end surface and a second end surface of the stack; the absorbent tissue paper material including at least a structured tissue material, the stack, when in the package, having a selected packing density D0 of 0.20 to 0.65 kg/dm.sup.3, and exerting a force along the height of the stack towards the packaging, the packaging encircling the stack so as to maintain the stack in a compressed condition with the selected packing density D0.

A pouch conditioner having a roller frame positioned over a bottom conditioning belt is disclosed. The roller frame includes a housing that has a pair of opposed guide plates, between which are positioned a plurality of conditioning rollers, a top conditioning belt, and a top conditioning belt drive. The top conditioning belt is disposed about the conditioning rollers. Each of the conditioning rollers is coupled to the guide plates by a pair of actuators that provide each roller with independent articulation and individual compressive force. The distance between the bottom conditioning belt and the top conditioning belt defines a conditioning gap through which product containers are advanced. The height of the conditioning rollers relative to the bottom conditioning belt may be varied to provide a graduated conditioning gap.

In a method and apparatus for producing a small pouch with a predetermined amount of particulate material therein, a predetermined amount of the particulate material is portioned from a bulk supply and compacted into a single discrete caplet. The caplet is the deposited into an open hollow pouch closed at one end thereof, and the open end is then closed with the caplet between the closed ends of the pouch. The caplet in the pouch is then compressed to return it to its particulate form. The particulate material may be granular or shredded tobacco.

In a method and apparatus for producing a small pouch with a predetermined amount of particulate material therein, a predetermined amount of the particulate material is portioned from a bulk supply and compacted into a single discrete caplet. The caplet is then deposited into an open hollow pouch closed at one end thereof, and the open end is then closed with the caplet between the closed ends of the pouch. The caplet in the pouch is then compressed to return it to its particulate form. The particulate material may be granular or shredded tobacco.