The optical fiber manufacturing method includes: a drawing step of drawing a glass fiber from an optical fiber base material with a melted tip; a passing step of passing the glass fiber through a fiber passage formed in a die; and a resin coating step of forming a resin layer on the outer periphery of the glass fiber by supplying a resin to the fiber passage through a flow path communicating with the fiber passage formed in the die. In the resin coating step, a temperature of the resin is controlled so that a supply pressure of the resin to the fiber passage becomes a value in a predetermined range.

An optical fiber draw system and method of operating thereof. The method includes positioning a downfeed handle for supporting an optical fiber preform within a furnace such that the downfeed handle is movable within the furnace. The method further includes operating one or more heating elements to thermally heat at least a portion of an upper muffle extension disposed within the furnace, the one or more heating elements being moveable with the downfeed handle.

An optical fiber draw system and method of operating thereof. The method includes positioning a downfeed handle for supporting an optical fiber preform within a furnace such that the downfeed handle is movable within the furnace. The method further includes operating one or more heating elements to thermally heat at least a portion of an upper muffle extension disposed within the furnace, the one or more heating elements being moveable with the downfeed handle.

Aspects of the embodiments are directed to systems and methods for forming an optical fiber in a low gravity environment, and an optical fiber formed in a low gravity environment. The system can include a preform holder configured to secure a preform; a heating element secured to a heating element stage and residing adjacent the preform holder; a heating element stage motor configured to move the heating element stage; a tension sensor; a spool; a spool tension motor coupled to the spool and configured to rotate the spool; and a control system communicably coupled to the heating element stage motor and the spool tension motor and configured to control the movement of the heating element stage based on a rotational speed of the spool. The optical fiber can include a fluoride composition, such ZrF4-BaF2-LaF3-AlF3-NaF (ZBLAN), and can be characterized by an insertion loss in a range from 13 dB/1000 km to 120 dB/1000 km.

A fiber draw furnace includes a heated section configured to contain and heat a glass source from which an optical fiber is drawn. A lower extended muffle having a first end and a second end. A gas screen is coupled to the second end of the lower extended muffle configured to allow a gas to flow into the lower extended muffle. A reclaim cylinder is coupled to the lower extended muffle including an outer housing defining a reclaim chamber. A plurality of reclaim ports are tangentially coupled to the outer housing and an inner housing is positioned within the outer housing.

The present invention, as disclosed and described herein, in one aspect thereof comprises a preform for making a vortex optical fiber includes a glass cylinder formed substantially of silicone dioxide that defines a core portion along a longitudinal axis of the glass cylinder and a cladding portion surrounding the core portion. The glass cylinder further defines a plurality of holes running parallel to the longitudinal axis from a first end of the glass cylinder to a second end of the glass cylinder.

A drawn glass element for producing glass optical waveguides is provided. The element has two first length portions with a first cross-sectional area and which define the two ends of the glass element; a second, intermediate length portion between the two first length portions, which has a second cross-sectional area smaller than the first cross-sectional area; a first transition portion between the intermediate length portion and one of the first length portions; and a second transition portion between the intermediate length portion and another of the first length portions. The first and second transition portions have a cross-sectional area that steadily changes and merges from the first cross-sectional area into the second cross-sectional area.

A system for drawing optical fiber in microgravity including a sealed housing to prevent infiltration of at least humidity and filled with a dry environment, a preform holder located within the sealed housing to hold preform material, a furnace located within the sealed housing to receive the preform material from the preform holder and to heat the preform material from which the optical fiber is pulled, a feed system to move the preform material from the preform holder to the furnace, a drawing mechanism located within the sealed housing to pull the optical fiber from the preform material within the furnace, a diameter monitor located within the sealed housing to measure a diameter of the optical fiber and a fiber collection mechanism located within the sealed housing to gather and store the optical fiber.

A cooling device system for cooling optical fiber includes a plurality of bodies (202), each body having a top surface (210) and an opposing bottom surface (212); an opening (204) within each of the plurality of bodies extending from the top surface through the body to the bottom surface, wherein the opening is configured to pass an optical fiber (10) through the body; and one or more air outlets (208) within the body configured to direct air to contact the optical fiber as it passes through the opening, wherein the air flowing out of the one or more openings has an average velocity of about 20 m/s to about 350 m/s.

A method for manufacturing an optical fiber includes: gripping a preform by a gripper that includes an aligner; forming a bare fiber by melting the preform in a melting furnace; cooling the bare fiber by blowing gas in a cooler; applying a resin and coating an outer circumference of the bare fiber; curing the resin; acquiring input information that changes a flow rate of the gas blown to the bare fiber in the cooler; and adjusting based on the input information an entry position of the bare fiber into the cooler by controlling the aligner and moving the preform.