C04B35/6266

Sinterable powder for making a dense slip casted pressureless sintered SiC based ceramic product

A SiC based sinterable powder mixture comprising, by dried weight of said powder: a) a mineral content comprising—silicon carbide (SiC) particles, —mineral boron compound particles, the powder comprising at least 50% by weight of SiC and the total mineral content of the powder being at least 90% by weight, b) at least a water insoluble carbon-containing source, in particular a carbon containing resin, the powder comprising at least 1% by weight, and preferably less than 10% by weight, of said water insoluble carbon-containing source, wherein the average particle size of said sinterable powder is comprised between 0.5 to 2.0 micrometers.

METHOD FOR PRODUCING A THREE-DIMENSIONAL MACROPOROUS FILAMENT CONSTRUCT BASED ON PHASE INVERSION AND CONSTRUCT THEREBY OBTAINED

The present invention relates to a method for producing a three-dimensional macroporous filament construct having interconnected microporous filaments showing a suitable surface roughness and microporosity. The method includes the steps of: a) preparing a suspension having particles of a predetermined material, a liquid solvent, one or more binders and optionally one or more dispersants, b) depositing the suspension in the form of filaments in a predetermined three-dimensional pattern, preferably in a non-solvent environment, thereby creating a three-dimensional filament-based porous structure, c) inducing phase inversion, whereby said filaments are transformed from a liquid to a solid state, by exposing the filaments during the deposition of the filaments with a non-solvent vapour and to a liquid non-solvent, d) thermally treating the structure of step d) by calcining and sintering the structure. The invention further provides a three-dimensional macroporous filament construct having interconnected microporous filaments showing a specific surface roughness and microporosity. The invention also relates to various uses of the construct, including its use for the manufacture of a biomedical product, such as a synthetic bone implant or bone graft.

METHOD FOR PREPARATION OF POROUS MULLITE CERAMIC FROM PICKERING EMULSION

An improved method for preparing porous mullite ceramic from Pickering emulsions stabilised by hetero-aggregate of oppositely charged fumed oxide particles. The method uses oppositely charged fumed oxide nano-particles (silica and alumina) to stabilize oil-in-water Pickering emulsions wherein the stabilized Pickering emulsions can be used as a template for preparing porous mullite material. An optimised Pickering emulsion template that is stabilised with fumed oxide nano-particles (silica and alumina) is used to produce a green body that is transformed into solid porous material with a controlled porosity and pore size by sintering.

COATING LAYER-ATTACHED CONTINUOUS CERAMIC FIBER AND METHOD FOR PRODUCING SAME, AND CERAMIC MATRIX COMPOSITE MATERIAL AND METHOD FOR PRODUCING SAME
20220185742 · 2022-06-16 ·

Disclosed is a coating layer-bonded continuous ceramic fiber formed from a continuous ceramic fiber having a coating layer of a metal compound with a thickness of 50 nm or less on the surface. Also disclosed is a ceramic matrix composite material having the above-described coating layer-bonded continuous ceramic fiber.

SYSTEMS AND METHODS FOR HOT-ISOSTATIC PRESSING TO INCREASE NITROGEN CONTENT IN SILICON NITRIDE
20220125990 · 2022-04-28 ·

Methods and systems for manufacturing a ceramic or glass material component supersaturated in nitrogen are disclosed. The method for manufacturing a component typically comprises receiving the ceramic or glass material within a containment vessel; simultaneously heating and applying isostatic pressure to the ceramic or glass material within the containment vessel to a first temperature and a first pressure using pressurizing nitrogen gas; holding the first temperature and the first pressure for a period of time; cooling the ceramic or glass material within the containment vessel to a second temperature while maintaining the first pressure; and depressurizing the containment vessel to a second pressure.

METAL OXIDE CERAMIC MATERIAL, PRECURSORS, PREPARATION AND USE THEREOF

The present invention relates to a green body, a pre-ceramic body and a ceramic body based on metal oxide particles, in particular zirconium oxide. The present invention also relates to the method of producing said materials and to the use thereof, in particular in the field of dentistry.

Solid-phase-sintered Silicon Carbide Article and Preparation Method thereof
20230134960 · 2023-05-04 ·

The present application relates to the field of engineering ceramic materials, and specifically discloses a solid-phase-sintered silicon carbide article and a preparation method thereof. A method for preparing a solid-phase-sintered silicon carbide article includes the following steps: grinding of raw materials: mixing a micron-scale silicon carbide powder with a boron-containing sintering aid and wet grinding to obtain a slurry; spray granulating: adding a water-soluble carbon black and a binder to the slurry, stirring evenly, and spray granulating to obtain a granulated powder of silicon carbide; mixing; ageing: ageing the wet powder obtained by mixing to obtain a aged material; post-processing: subjecting the aged material to pugging, extruding, drying and heating.

DRY PREPREG FOR CERAMIC MATRIX COMPOSITES

Dry prepregs for ceramic matrix composites are described. The dry prepregs comprise a tow or fabric of ceramic fibers infiltrated with preceramic matrix comprising low levels of an aqueous solvent. The preceramic matrix contains an inorganic portion and a binder system. Binder systems comprising a binder and a plasticizer for the binder are described.

Aqueous gelcasting formulation for ceramic products

The present disclosure relates to the manufacture of ceramic products by aqueous gelcasting. Exemplary ceramic products include sanitary ware, such as toilets and sinks. The process includes a slurrying step, a mixing step, a molding step involving aqueous gelcasting, a drying step, a glazing step, and a firing step.

AQUEOUS GELCASTING FORMULATION FOR CERAMIC PRODUCTS

The present disclosure relates to the manufacture of ceramic products by aqueous gelcasting. Exemplary ceramic products include sanitary ware, such as toilets and sinks. The process includes a slurrying step, a mixing step, a molding step involving aqueous gelcasting, a drying step, a glazing step, and a firing step.