C04B35/6365

POROUS CERAMIC SEPARATOR MATERIALS AND FORMATION PROCESSES
20230006242 · 2023-01-05 · ·

Energy storage devices, battery cells, and batteries may include a battery cell component that is formed by a method that includes forming a slurry that includes a ceramic material, a binder, and an ionic dispersant. The ceramic material may be greater than 50% of the slurry by weight. The method may also include applying the slurry to a polymeric material to form a two-layer separator. The slurry may be applied to a thickness of less than or about 10 μm.

Magnesium aluminate spinel reinforced magnesium oxide-based foam ceramic filter synthesized in situ from magnesium oxide whisker, and preparation method therefor

The present invention provides A magnesium oxide whisker in-situ formed MA spinel-reinforced magnesium oxide-based ceramic foam filter and a method for preparing the same. The method comprising: 1) preparing a ceramic slurry having a solid content of 60%-70% by dosing 15%-25% by mass of a nanometer alumina sol, 0.8%-1.5% by mass of a rheological agent, and the balance magnesium oxide ceramic powder comprising magnesium oxide whiskers, and then adding deionized water and ball milling to mix until uniform, and then vacuum degassing the mixture; 2) soaking a polyurethane foam template into the ceramic slurry, squeezing by a roller press the polyurethane foam template to remove redundant slurry therein to make a biscuit, and drying the biscuit by heating it to 80° C.-1200° C.; 3) putting the dried biscuit into a sintering furnace, elevating the temperature to 1400° C.-1600° C. and performing a high temperature sintering, cooling to the room temperature with the furnace to obtain the magnesium oxide-based ceramic foam filter.

HONEYCOMB STRUCTURE, EXHAUST GAS PURIFICATION CATALYST, AND EXHAUST GAS PURIFICATION SYSTEM

A pillar shaped honeycomb structure for induction heating, the honeycomb structure being made of ceramics and including: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells penetrating from one end face to other end face to form a flow path, wherein a composite material containing a conductor and a non-conductor is provided in the cells in a region of 50% or less of the total length of the honeycomb structure from one end face, and wherein the conductor is a conductor that generates heat in response to a change in a magnetic field.

Method of producing honeycomb structured body

The present invention provides a method of producing a honeycomb structured body having excellent mechanical strength. The present invention relates to a method of producing a honeycomb structured body including a honeycomb fired body in which multiple through-holes are arranged longitudinally in parallel with one another with a partition wall therebetween, the method including: a raw material mixing step of preparing a raw material paste containing ceria-zirconia composite oxide particles, alumina particles, an inorganic binder, and inorganic fibers; a molding step of molding the raw material paste into a honeycomb molded body in which multiple through-holes are arranged longitudinally in parallel with one another with a partition wall therebetween; a drying step of drying the honeycomb molded body obtained in the molding step; and a firing step of firing the honeycomb molded body dried in the drying step into a honeycomb fired body, wherein the raw material mixing step includes pre-mixing of the inorganic binder and the inorganic fibers.

Method for Manufacturing Silicon Nitride Substrate
20220371963 · 2022-11-24 ·

The present invention relates to a method for manufacturing a silicon nitride substrate and, more specifically, comprises the steps of: forming a slurry by mixing silicon nitride powder, a ceramic additive, and a solvent; molding the slurry to form sheets; sandwiching at least one of the sheets between a lower plate and an upper plate to form a stacked structure; degreasing the stacked structure; and sintering the stacked structure. At least one of the lower plate and the upper plate comprises a plurality of protrusions provided on one surface thereof, and the protrusions extend in parallel to each other in one direction.

COMPOSITE MEMBER
20220371964 · 2022-11-24 ·

A composite member includes an inorganic matrix part made from an inorganic substance including at least one of a metal oxide or a metal oxide hydroxide and an organic fiber that is directly fixed to the inorganic matrix part without interposing an adhesive substance different from the inorganic substance making up the inorganic matrix part and is present in a dispersed state within the inorganic matrix part. The composite member has a porosity of 20% or less in a section of the inorganic matrix part.

Fe3C-DOPED GRADED POROUS CARBON POLYMER POTASSIUM ION ANODE MATERIAL, PREPARATION METHOD AND APPLICATION THEREOF
20220376230 · 2022-11-24 ·

The disclosure relates to a Fe.sub.3C-doped graded porous carbon polymer potassium ion anode material as well as a preparation method and application thereof. In the method, previously prepared Fe.sub.2O.sub.3 is added into phenylamine, pyrrole, thiophene and cellulose acetate solutions, the above mixture is evaporated at the low temperature of 65-100° C., and then the evaporated product is calcinated to obtain a potassium battery anode material. This material consists of carbon nano sheets having different pore diameters, and has a graded porous structure of micropores, mesopores and macropores. Physical characterization results show that this material has the characteristics of large interlayer spacing, high specific surface area, rich defects and the like; electrochemical testing results show that this material has high reversible capacity and excellent cycle stability and rate performance.

Ceramic honeycomb bodies and manufacture

Batch mixtures comprising alumina trihydrate for forming ceramic honeycomb bodies comprised of cordierite and methods of manufacturing honeycomb bodies from such batch mixtures are provided.

Non-oxide inorganic pore-formers for cordierite ceramic articles
11505504 · 2022-11-22 · ·

Cordierite-forming batch mixtures including one or more non-oxide inorganic source materials or materials as pore-formers are provided. Non-oxide inorganic materials, such a non-oxide silicon material that includes at least one of silicon carbide, silicon, or silicon nitride, may be added to cordierite-forming batch mixtures as at least a partial replacement for conventional inorganic pore-formers. Non-oxide inorganic pore-formers may provide an increase in pore volume while having a reduced coefficient of thermal expansion impact as compared with conventional pore-formers. Cordierite-forming mixtures as disclosed herein may additionally include rare-earth catalysts and alkaline-earth materials that may enhance the pore-forming effect of non-oxide inorganic pore-formers without significant exothermic reactions or the production of emissions that may require additional processing treatments.

METAL PASTE FOR HYBRID ADDITIVE MANUFACTURING AND METHOD OF 3D PRINTING

Paste compositions for additive manufacturing and methods for the same are provided. The paste composition may include an organic vehicle, and one or more powders dispersed in the organic vehicle. The organic vehicle may include a solvent, a polymeric binder, a thixotropic additive, and a dispersant. The organic vehicle may be configured to provide the paste composition with a suitable viscosity. The organic vehicle may also be configured to provide a stable paste composition for a predetermined period of time.