C04B7/4446

Organic sludge treatment device and treatment method

To treat organic sludge while keeping facility costs, cement production efficiency, and a reduction in clinker production amount to a minimum. An organic sludge treatment device includes: a fractionation device 7 that fractionates a preheated raw material R2 from a preheater cyclone 4C excluding a bottommost cyclone of a cement burning device 1; a mixing device 8 that mixes an organic sludge S with the fractionated preheated raw material, and that dries the organic sludge using sensible heat of the preheated raw material; and a supply device (mixture chute 12, double-flap damper 13, shut damper 14) that supplies a mixture M from the mixing device to a calciner furnace 5 of the cement burning device or to a duct disposed between a kiln inlet portion of a cement kiln 2 and the calciner furnace. The treatment device may be provided with an introduction device for introducing an exhaust gas G2 including dust, odor and water vapor from the mixing device to a gas outlet of a bottommost cyclone 4A of the cement burning device.

THERMAL TREATMENT OF MINERAL MATERIALS IN A REDUCING ATMOSPHERE USING ALTERNATIVE FUELS

An apparatus for thermal treatment of mineral materials may include a first combustion chamber, a second combustion chamber, and a reactor for the thermal treatment of mineral materials. The first combustion chamber is configured for burning a first fuel fed by a first fuel feed device, and the first combustion chamber and the second combustion chamber are connected via a first conduit for transferring hot gases from the first combustion chamber into the second combustion chamber. The second combustion chamber is configured for burning a second fuel that is different than the first fuel and is fed by a second fuel feed device. The second combustion chamber and the reactor are connected via a second conduit for transferring hot gases from the second combustion chamber into the reactor. The reactor has a third feed conduit for introducing a third fuel.

SYSTEMS AND METHODS OF CARBON CAPTURE FROM CEMENT PRODUCTION PROCESS
20230192543 · 2023-06-22 ·

Embodiments described herein relate to capturing and sequestering CO.sub.2 emissions from the cement production process with the potential to produce carbon-negative cement. Methods described herein can include contacting calcium oxide (CaO) with ambient air at a carbonation station to form a first stream of calcium carbonate, combining the first stream of calcium carbonate with a second stream of calcium carbonate in a calciner to form a combined stream of calcium carbonate, and applying heat to the calciner to decompose the combined stream of calcium carbonate into a stream of calcium oxide and a CO.sub.2 stream. The method further includes sequestering the CO.sub.2 stream, dividing the stream of calcium oxide into a first calcium oxide stream and a second calcium oxide stream, feeding the first stream of calcium oxide to the carbonation station, and feeding the second stream of calcium oxide to a kiln to produce a clinker.

REACTOR AND METHOD FOR CONVERSION OF A CARBONACEOUS MATERIAL

A method for the conversion of a carbonaceous material. The method comprising the steps of providing a carbonaceous material, providing a hot powder material and contacting the carbonaceous material and the powder material in an atmosphere configured to no more than partially oxidize carbon to CO.sub.2. The carbonaceous material is at least a partial converted into volatiles. The volatiles are separated from the additional components by specific gravity.

METHOD AND SYSTEM FOR THE THERMAL TREATMENT OF DISPERSIBLE RAW MATERIAL

A method for the thermal treatment of dispersible raw material may inovlve introducing raw material into a riser tube that is perfused by hot gases and thermally treating the raw material with the hot gases. Furthermore, the method may inovle feeding a fuel to the riser tube. The fuel may initially dwell in a fuel-conditioning region on a bearing face, where the fuel comes into contact with a part of the hot gas that is mixed with the raw material. Consequently, the fuel is dried and/or at least partially de-gassed and/or at least partially reacted and subsequently transferred into the riser tube.

U-shaped seal and method for use in cement plants

A method to thermally convert alternative fuels within a loop seal reactor by utilizing preheated/calcined cement meal as the heat source within which alternative fuels are immersed, subjected to drying, pyrolysis and subsequently charred, and an apparatus utilized to practice such method.

ORGANIC SLUDGE TREATMENT DEVICE AND TREATMENT METHOD

To treat organic sludge while keeping facility costs, cement production efficiency, and a reduction in clinker production amount to a minimum. An organic sludge treatment device includes: a fractionation device 7 that fractionates a preheated raw material R2 from a preheater cyclone 4C excluding a bottommost cyclone of a cement burning device 1; a mixing device 8 that mixes an organic sludge S with the fractionated preheated raw material, and that dries the organic sludge using sensible heat of the preheated raw material; and a supply device (mixture chute 12, double-flap damper 13, shut damper 14) that supplies a mixture M from the mixing device to a calciner furnace 5 of the cement burning device or to a duct disposed between a kiln inlet portion of a cement kiln 2 and the calciner furnace. The treatment device may be provided with an introduction device for introducing an exhaust gas G2 including dust, odor and water vapor from the mixing device to a gas outlet of a bottommost cyclone 4A of the cement burning device.

CLINKER PRODUCTION PLANT AND METHOD FOR PRODUCING CLINKER IN SUCH A PLANT
20200392041 · 2020-12-17 ·

Disclosed is a clinker production plant including: a preheating unit; a calcination unit; a kiln; and a cooler. The calcination assembly includes a calcination reactor for calcination by combustion of a solid so-called alternative fuel. The calcination reactor is arranged such that at least part of the combustion fumes from the kiln pass partly through the calcination reactor before entering the preheating unit, and a tertiary gas flow including air leaving the cooler passing at least in part through the calcination reactor before entering the preheating unit. The calcination reactor includes a system for controlling the residence time of the alternative solid fuel.

Method for operating a plant for producing cement
10479727 · 2019-11-19 · ·

A method for operating a plant for producing cement clinker from raw meal having, as viewed in the materials flow direction, at least one calciner for deacidifying the raw meal, and at least one rotary kiln for sintering the deacidified raw meal to form cement clinker. The deacidified raw meal, after passing through the calciner, flows via a cyclone preheating stage into the rotary kiln. Exhaust gases are guided from the rotary kiln into a reactor, arranged between the rotary kiln and the calciner, with fuel being fed into the reactor superstoichiometrically in relation to the dwell time of the exhaust gases in the reactor, so that carbon dioxide in the exhaust gases is reduced to form carbon monoxide. The carbon monoxide is used as a reducing agent for nitrogen oxides, which are chemically reduced in the reactor independently of the short dwell time in the calciner.

Method and system for the thermal treatment of dispersible raw material

A method for the thermal treatment of dispersible raw material may involve introducing raw material into a riser tube that is perfused by hot gases and thermally treating the raw material with the hot gases. Furthermore, the method may involve feeding a fuel to the riser tube. The fuel may initially dwell in a fuel-conditioning region on a bearing face, where the fuel comes into contact with a part of the hot gas that is mixed with the raw material. Consequently, the fuel is dried and/or at least partially de-gassed and/or at least partially reacted and subsequently transferred into the riser tube.