Patent classifications
C07C5/3337
Efficient low-temperature, catalyst-free dehydrogenation of alkanes
Steam cracking of ethane, a non-catalytic thermochemical process, remains the dominant means of ethylene production. The severe reaction conditions and energy expenditure involved in this process incentivize the search for alternative reaction pathways and reactor designs which maximize ethylene yield while minimizing cost and energy input. According to the present invention, ethylene yields as high as 68% were obtained with a quartz open tube reactor without the use of a catalyst or a cofed stream of oxidizing agents. The open tube reactor design promotes simplicity, low cost, and negligible coke formation. Reactor designs can be optimized to improve the conversion of ethane to ethylene via non-oxidative dehydrogenation, an approach which shows promise for decentralized production of ethylene from natural gas deposits.
Efficient low-temperature, catalyst-free dehydrogenation of alkanes
Steam cracking of ethane, a non-catalytic thermochemical process, remains the dominant means of ethylene production. The severe reaction conditions and energy expenditure involved in this process incentivize the search for alternative reaction pathways and reactor designs which maximize ethylene yield while minimizing cost and energy input. According to the present invention, ethylene yields as high as 68% were obtained with a quartz open tube reactor without the use of a catalyst or a cofed stream of oxidizing agents. The open tube reactor design promotes simplicity, low cost, and negligible coke formation. Reactor designs can be optimized to improve the conversion of ethane to ethylene via non-oxidative dehydrogenation, an approach which shows promise for decentralized production of ethylene from natural gas deposits.
Dehydrogenation catalysts and methods for using them
The present disclosure relates to gallium-based dehydrogenation catalysts that further include additional metal components, and to methods for dehydrogenating hydrocarbons using such catalysts. One aspect of the disclosure provides a calcined dehydrogenation catalyst that includes a gallium species, a cerium species, a platinum promoter, and a silica-alumina support. Optionally, the composition can include a promoter selected from the alkali metals and alkaline earth metals.
METHOD FOR UPGRADING BIO-BASED MATERIAL AND UPGRADED MATERIAL
Provided is a method for upgrading a bio-based material, the method including the steps of pre-treating bio-renewable oil(s) and/or fat(s) to provide a bio-based fresh feed material, hydrotreating the bio-based fresh feed material, followed by separation, to provide a bio-propane composition.
METHOD FOR UPGRADING BIO-BASED MATERIAL AND UPGRADED MATERIAL
Provided is a method for upgrading a bio-based material, the method including the steps of pre-treating bio-renewable oil(s) and/or fat(s) to provide a bio-based fresh feed material, hydrotreating the bio-based fresh feed material, followed by separation, to provide a bio-propane composition.
STRIPPING OF REGENERATED CATALYST DURING START-UP AND SHUTDOWN
A process for preventing hazardous conditions at startup and shutdown of a reactor by sending an inert gas such as nitrogen to strip entrained oxygen from the catalyst when reactor temperatures are below about 240° C. During normal operation the entrained oxygen reacts with hydrocarbons to produce oxides but at the lower temperatures that are present at startup or shutdown these reactions do not occur sufficiently leaving oxygen that can cause hazardous conditions as temperatures increase upon startup. When the temperature is in the safe operating zone above 240° C., the nitrogen gas is stripped by air or other oxygen containing gas.
STRIPPING OF REGENERATED CATALYST DURING START-UP AND SHUTDOWN
A process for preventing hazardous conditions at startup and shutdown of a reactor by sending an inert gas such as nitrogen to strip entrained oxygen from the catalyst when reactor temperatures are below about 240° C. During normal operation the entrained oxygen reacts with hydrocarbons to produce oxides but at the lower temperatures that are present at startup or shutdown these reactions do not occur sufficiently leaving oxygen that can cause hazardous conditions as temperatures increase upon startup. When the temperature is in the safe operating zone above 240° C., the nitrogen gas is stripped by air or other oxygen containing gas.
Method and device for carrying out endothermic gas phase-solid or gas-solid reactions
The present invention relates to a process for conducting endothermic gas phase or gas-solid reactions, wherein the endothermic reaction is conducted in a production phase in a first reactor zone, the production zone, which is at least partly filled with solid particles, where the solid particles are in the form of a fixed bed, of a moving bed and in sections/or in the form of a fluidized bed, and the product-containing gas stream is drawn off from the production zone in the region of the highest temperature level plus/minus 200 K and the product-containing gas stream is guided through a second reactor zone, the heat recycling zone, which at least partly comprises a fixed bed, where the heat from the product-containing gas stream is stored in the fixed bed, and, in the subsequent purge step, a purge gas is guided through the production zone and the heat recycling zone in the same flow direction, and, in a heating zone disposed between the production zone and the heat recycling zone, the heat required for the endothermic reaction is introduced into the product-containing gas stream and into the purge stream or into the purge stream, and then, in a regeneration phase, a gas is passed through the two reactor zones in the reverse flow direction and the production zone is heated up; the present invention further relates to a structured reactor comprising three zones, a production zone containing solid particles, a heating zone and a heat recycling zone containing a fixed bed, wherein the solid particles and the fixed bed consist of different materials.
Transition metal carbides for catalytic methane activation
A MXene support for a noble metal that forms a catalyst having active sites comprising single metal-layer nanostructures. The catalyst is stable under conditions for methane conversion to higher hydrocarbons and provides reduced coke formation. The results show a supported metal catalyst using the MXene where Pt atoms form one or more layers of atoms on the surface of the Mo.sub.2TiC.sub.2T.sub.x support after it is reduced at 750° C. The catalyst shows high selectivity for C.sub.2-hydrocarbons with reduced coke formation, which can cost effectively convert methane into other valuable products.
Catalyst for producing olefins from dehydrogenation of alkane and a method for producing olefins using said catalyst
The present invention relates to a catalyst for producing olefins from dehydrogenation of alkane having 2 to 5 carbon atoms and a method for producing olefins using said catalyst, wherein said catalyst comprises a hierarchical zeolite nanosheet having a silica to alumina (SiO.sub.2/AI.sub.2O.sub.3) ratio more than 120 and group X metal(s) in a range of 0.3 to 5% by weight. The catalyst according to the conversion of precursor to yields and high olefins selectivity.