A method for surface preparation of composite substrates prior to adhesive bonding. A curable surface treatment layer is applied onto a curable, resin-based composite substrate, followed by co-curing. After co-curing, the composite substrate is fully cured but the surface treatment layer remains partially cured. The surface treatment layer may be a resin film or a removal peel ply composed of resin-impregnated fabric. After surface preparation, the composite substrate is provided with a chemically-active, bondable surface that can be adhesively bonded to another composite substrate to form a covalently-bonded structure.

The present invention relates to a phosphazene compound containing an ester group having a structure of formula (I). The present invention grafts ester groups to phosphazene compounds and makes terminal grafted hydroxyl and carboxyl groups reacted with polymer matrix, producing an improvement of flame retardancy and a reduction of dielectric constant at the same time when the phosphazene compound is introduced into polymer matrix. Since N and P atoms are directly bonded into the polymer matrix by a reaction rather than addition and combination means in the prior art, there is no reduced mechanical properties of the matrix due to the addition of flame retardants.

A liquid crystal polymer film that includes a liquid crystal polymer having an endothermic peak temperature that exceeds 330° C., the endothermic peak temperature being a temperature resulting from when the liquid crystal polymer is heated to 400° C. in an inert atmosphere, then cooled to room temperature at a temperature decreasing rate of 40° C./min or more, and measured using a differential scanning calorimeter while being heated again at a temperature increasing rate of 40° C./min.

An apparatus for impregnating fiber structures with a matrix material includes a lower part having a bath for receiving the matrix material and a draining unit. The draining unit includes a wiper having a wiping edge, over which the impregnated fiber structure is guided during operation, and a surface inclined in the direction of the bath, by which matrix material draining from the fiber structure can return into the bath. The draining unit includes a cover on which a deflection unit, by which the fiber structure is pressed into the bath when the cover is mounted, is mounted. When the cover is mounted, a gap is formed between the cover and the lower part on the sides by which the fiber structure is guided into the apparatus and emerges from the apparatus. A method for impregnating fiber structures with a matrix material is also disclosed.

A resin composition includes: a vinyl-containing polyphenylene ether resin; a compound of Formula (1); and a compound of Formula (2), a compound of Formula (3), a compound of Formula (4) or a combination thereof. The resin composition may be used to make various articles, such as a prepreg, a resin film, a laminate or a printed circuit board, and at least one of the following improvements can be achieved, including prepreg viscosity variation ratio, prepreg stickiness resistance, amount of void after lamination, multi-layer board thermal resistance, glass transition temperature, ratio of thermal expansion, copper foil peeling strength, dissipation factor and laminate appearance.

A resin composition includes 100 parts by weight of a maleimide resin; 20 parts by weight to 60 parts by weight of a benzoxazine resin; 5 parts by weight to 40 parts by weight of an epoxy resin; 120 parts by weight to 240 parts by weight of silica including spherical silica having a sediment volume of less than or equal to 0.4 mL/g and a particle size distribution D50 of less than or equal to 1.0 μm; and 0.5 part by weight to 1.6 parts by weight of an imidazole compound having a long-chain alkyl group, wherein the imidazole compound having a long-chain alkyl group includes octylimidazole, undecylimidazole, heptadecylimidazole or a combination thereof. The resin composition may be used to make a prepreg, a resin film, a laminate or a printed circuit board, and at least one of the following improvements can be achieved, including glass transition temperature, ratio of thermal expansion, copper foil peeling strength, thermal resistance after moisture absorption, dissipation factor, amount of resin cluster and appearance of cooper-free circuit board.

The present invention relates to a fiber-reinforced plastic, including: a reinforcing fiber group containing reinforcing fibers; a thermosetting resin layer containing a first thermosetting resin; and a thermoplastic resin layer, in which the thermoplastic resin layer is provided as a surface layer of the fiber-reinforced plastic, an interface between the thermoplastic resin layer and the thermosetting resin layer is positioned inside the reinforcing fiber group, and the thermoplastic resin layer contains a dispersed phase of a second thermosetting resin.

Laminated parts are described that include a core, a fiber layer arranged on each side of the core and impregnated with a polyurethane resin, and an outer layer that at least partially coats at least one of the polyurethane impregnated fiber layers, in which the outer layer is the cured reaction product of a reaction mixture that includes: (1) a polyisocyanate, (2) a polyether polyol having a molecular weight of 800 Da to 25,000 Da and a functionality of 2 to 8, and (3) a fatty acid ester having isocyanate-reactive functionality. Methods of producing such laminated parts are also described.

A resin composition is useful for preparing an article such as a prepreg, a resin film, a laminate or a printed circuit board. The resin composition includes a benzoxazine resin of Formula (1) and a maleimide resin. The article made from the resin composition has high thermal resistance, low dielectric properties and high dimensional stability and meets the processability requirements of printed circuit boards involving multiple lamination processes and multiple assembly operations. ##STR00001##

The present application relates to a fiber reinforced thermoplastic composite sheet and a method for preparing the same. The fiber reinforced thermoplastic composite sheet has on its surface a marble texture effect obtained by laminating cut pieces of a continuous fiber reinforced thermoplastic composite unidirectional tape, wherein the fibers and the resin used in the continuous fiber reinforced thermoplastic composite unidirectional tape have different colors. The thermoplastic composite sheet may be prepared using a simple and quick method, and meet individual requirements of surface appearance of the final product.