Patent classifications
C08L2023/42
POLYMER RECYCLATE PROCESSES AND PRODUCTS
Methods for processing LLDPE recyclates including, but not limited to, polyethylene and polypropylene and compositions therefrom are provided. LLDPE recyclate can be visbroken to improve processing characteristics and/or devolatilized to remove waste byproducts to produce processed LLDPE recyclates. Processed LLDPE recyclates are compounded with pre-consumer polyolefins to produce blend compositions having acceptable or even improved processing characteristics. Such pre-consumer polyolefins can also be visbroken to further tailor processing characteristics of such polymer blends. A combination of extruders and/or extruder zones can be used at the same or different locations for visbreaking and/or compounding of both LLDPE recyclate and/or pre-consumer polyolefins.
POLYMER RECYCLATE PROCESSES AND PRODUCTS
Methods for processing polyolefin recyclates including, but not limited to, polyethylene and polypropylene and compositions therefrom are provided. polyolefin recyclate feedstocks can be visbroken to improve processing characteristics and/or devolatilized to remove waste byproducts to produce processed polyolefin recyclates. Processed polyolefin recyclates are compounded with pre-consumer polyolefins to produce blend compositions having acceptable or even improved processing characteristics. Such pre-consumer polyolefins can also be visbroken to further tailor processing characteristics of such polymer blends. A combination of extruders and/or extruder zones can be used at the same or different locations for visbreaking and/or compounding of both polyolefin recyclate and/or pre-consumer polyolefins.
NO BREAK POLYPROPYLENE IMPACT COPOLYMERS WITH MELT FLOW RATE HIGHER THAN 90 G/10 MIN
Polymer compositions may include a matrix phase comprising a polypropylene-based polymer; and an elastomeric rubber phase; wherein the polymer composition has melt flow rate (MFR) according to ASTM D1238 at 230° C./2.16 kg equal to or greater than 90 g/10 min and at least one feature selected from (I) an Izod impact resistance according to ASTM D256A at 23° C. equal to or greater than 400 J/m; (II) an instrumented drop impact at −30° C., average total energy, equal to or greater than 17 J; or (III) an instrumented drop impact at −30° C., average percent ductility, equal to or greater than 60%.
No break polypropylene impact copolymers with melt flow rate higher than 90 g/10 min
Polymer compositions may include a matrix phase comprising a polypropylene-based polymer; and an elastomeric rubber phase; wherein the polymer composition has melt flow rate (MFR) according to ASTM D1238 at 230° C./2.16 kg equal to or greater than 90 g/10 min and at least one feature selected from (I) an Izod impact resistance according to ASTM D256A at 23° C. equal to or greater than 400 J/m; (II) an instrumented drop impact at −30° C., average total energy, equal to or greater than 17 J; or (III) an instrumented drop impact at −30° C., average percent ductility, equal to or greater than 60%.
Composition of Polymers Derived Through the Maleation of Depolymerized Polypropylene
Polymers are created via the depolymerization of a polypropylene feedstock. The polymers can be modified/grafted with maleic anhydride. In some embodiments the polypropylene feedstock contains recycled or discarded polypropylene. In some embodiments, the polymers contain olefins within the polymer backbone, and/or a suspension of iron, titanium, and/or zinc.
Composition of Polymers Derived Through the Maleation of Depolymerized Polypropylene
Polymers are created via the depolymerization of a polypropylene feedstock. The polymers can be modified/grafted with maleic anhydride. In some embodiments the polypropylene feedstock contains recycled or discarded polypropylene. In some embodiments, the polymers contain olefins within the polymer backbone, and/or a suspension of iron, titanium, and/or zinc.
Process for Preparing a Modified Ethylene-Based Polymer Using a Hydrocarbon Initiator
The invention provides a process to form a second composition comprising a modified ethylene-based polymer, the process comprising the step of contacting under thermal treatment conditions a first composition comprising a first ethylene-based polymer, and the following: (A) at least one carbon-carbon (C-C) free radical initiator; and (B) at least one free radical initiator other than a C-C free radical initiator of (A) (a non-C-C free radical initiator). The melt strength of the second composition is typically at least 15% or greater than the melt strength of the first composition. The second composition typically has a gel content less than or equal to 40.
No break polypropylene impact copolymers with melt flow rate higher than 90 g/10 min
Polymer compositions may include a matrix phase comprising a polypropylene-based polymer; and an elastomeric rubber phase; wherein the polymer composition has melt flow rate (MFR) according to ASTM D1238 at 230° C./2.16 kg equal to or greater than 90 g/10 min and at least one feature selected from (I) an Izod impact resistance according to ASTM D256A at 23° C. equal to or greater than 400 J/m; (II) an instrumented drop impact at −30° C., average total energy, equal to or greater than 17 J; or (III) an instrumented drop impact at −30° C., average percent ductility, equal to or greater than 60%.
NO BREAK POLYPROPYLENE IMPACT COPOLYMERS WITH MELT FLOW RATE HIGHER THAN 90 G/10 MIN
Polymer compositions may include a matrix phase comprising a polypropylene-based polymer; and an elastomeric rubber phase; wherein the polymer composition has melt flow rate (MFR) according to ASTM D1238 at 230° C./2.16 kg equal to or greater than 90 g/10 min and at least one feature selected from (I) an Izod impact resistance according to ASTM D256A at 23° C. equal to or greater than 400 J/m; (II) an instrumented drop impact at −30° C., average total energy, equal to or greater than 17 J; or (III) an instrumented drop impact at −30° C., average percent ductility, equal to or greater than 60%.
BRANCHED POLYPROPYLENE FOR FOAM APPLICATIONS
The present invention relates to a polypropylene composition comprising a branched polypropylene (b-PP) having high melt strength (HMS). Furthermore, the present invention also relates to a method for providing the corresponding polypropylene having composition comprising the branched polypropylene (b-PP) and to a foam with the polypropylene composition comprising the branched polypropylene (b-PP). The branched polypropylene (b-PP) is based on a random copolymer with a small amount of ethylene.