Catalytic conversion of ketoacids is disclosed, including methods for increasing the molecular weight of ketoacids. An exemplary method includes providing in a reactor a feedstock having at least one ketoacid. The feedstock is then subjected to one or more C—C-coupling reaction(s) in the presence of a catalyst system having a first metal oxide and a second metal oxide.

The present invention discloses a catalytic process for the manufacture of hydrogen and hydrocarbons simultaneously in the same reactor from renewable source, i.e. lipids, glycerides and fatty acids from plant, animal or algae oil, where in the multiple unstaurations in the renewable feedstock and the catalytic intermediates produced in the process from renewable feedstock is converted catalytically using simultaneous combination of in-situ occurring reactions. These in-situ occurring reactions are simultaneous combination of hydroconversion, reforming and water gas shift reactions wherein the reaction is performed in the presence of one or more metal sulfides form of metals of Group VI and/or Group IX and/or Group X elements, specifically comprises of one or more active metal combinations such as Co, W, Mo, Ni, P, with Pt, Pd encapsulated inside sodalite cages for prevention against poisoning from sulfur based compounds. The hydroconversion comprises of reactions in presence of hydrogen such as hydrocracking, dehydrogenation, dehydrocyclization, hydrodeoxygenation, hydrodesulfurization, hydrodenitrogenation, decarboxylation, decarbonylation, cyclization and aromatization reactions. The catalyst along with the active metals also includes porous silica-alumina, zeolite, silica, alumina, silicoaluminophosphates or a combination of two or more thereof used as support for the above said process. These catalysts are loaded in a graded beds (two or more beds of different catalyst mixtures) or simultaneously (mixture of different catalyst systems) and reacted specifically at lower temperatures than the steam reforming conditions i.e. at pressure from 10 to 150 atmosphere, average temperature of the catalytic bed from 250° C. to 500° C., space-velocity of from 0.5 h.sup.−1 to 8 h.sup.−1, and hydrogen to feed ratio of from 300 NL of hydrogen/L of feed to 3500 NL hydrogen/L of feed., Initially hydrogen gas is supplied for conversion of the renewable feed stocks, as the reaction process the hydrogen consumed during the conversion of plant, animal or algae oil into hydrocarbons is balanced from the in-situ reactions such as reforming, dehydrogenation, water gas shift etc occurring during the same process. This production of hydrogen makes the entire process refinery independent and more economical and sustainable. Along with hydrogen the renewable feed stock is also converted into hydrocarbons ranging between C1-C24 carbon number, comprising of n-paraffins, isoparaffins, cyclo paraffins, naphthenes, and aromatics and polynuclear aromatics.

The present invention relates to a process for the conversion of a feedstock comprising at least 50 wt % related to the total weight of the feedstock of triglycerides, fatty acid esters and/or fatty acids having at least 10 carbon atoms into hydrogen, olefins, dienes, aromatics, gasoline, diesel fuel, jet fuel, naphtha and liquefied petroleum gas comprising: a) introducing of said feedstock in a first reactor to produce linear paraffins in presence of a hydrodesulfurization catalyst and hydrogen, b) separating the effluent of said first reactor in at least three parts to produce at least a first stream comprising part of said linear paraffins and at least a second stream comprising part of said linear paraffins, and at least a third stream comprising part of said linear paraffins c) sending said first stream to a steam cracker to produce hydrogen, olefins, dienes, aromatics and gasoline, diesel fuel being further fractionated; d) introducing said second stream into a second reactor in presence of a hydrocracking or hydroisomerization catalyst to produce a mixture comprising diesel fuel, jet fuel, naphtha and liquefied petroleum gas being further fractionated e) blending said third stream with the diesel fuel obtained at said step d)
wherein said feedstock of said first reactor is diluted in order to limit the temperature increase within said first reactor; and wherein before entering the first reactor said dilution is performed with a weight ratio diluent:feedstock being 1:1, and wherein said diluent comprises at least part of said paraffins obtained at step b).

A process for preparing a catalyst comprises coating substantial internal surfaces of porous inorganic powders with titanium oxide to form titanium oxide-coated inorganic powders. After the coating, an extrudate comprising the titanium oxide-coated inorganic powders is formed and calcined to form a catalyst support. Then, the catalyst support is impregnated with a solution containing one or more salts of metal selected from the group consisting of molybdenum, cobalt, and nickel.

The present disclosure relates to methods for producing renewable base oil and other valuable renewable fuel components from a feedstock of biological origin comprising free fatty acids and glycerides. The feedstock is first separated to two or more effluent streams containing a fatty acid fraction and glyceride fraction. The glycerides are hydrolyzed to free fatty acids and glycerol, and the fatty acids thus obtained are recycled to the separating. The fatty acids are then converted to the base oil by ketonisation, hydrodeoxygenation and hydroisomerisation. The glycerol is converted to propanols by selective hydrogenolysis.

A system for processing a renewable bio-based material comprising: a reactor, a feedstock substantially renewable and comprising triglycerides and free fatty acids, with hydrogen in the presence of a catalyst in a reactor to form a treated oil; a heat exchanger for receiving the treated oil from the reactor and reducing its temperature to a predetermined temperature; a high-pressure separator followed by a low-pressure separator; and (i) a distillation unit for passing the treated oil through to form green diesel and an adsorption unit for passing the green diesel through; or (ii) at least one distillation column to separate the treated oil into at least one component and an adsorption column for passing the at least one component through; wherein the reactor comprises a cooling function for controlling the temperature of the reactor; wherein the cooling function is an internal cooling function comprising adding a cooling substance into the reactor.

A catalyst and process for the deoxygenation and conversion of bio-derived feedstocks. The catalyst comprises a silica-alumina support having specifically defined physical properties and a molybdenum component but a material absence of nickel. The process involves the processing of a bio-derived feedstock having an oxygen content to yield a conversion product having an exceptional distillation profile and physical properties and a substantially reduced oxygen content.

The present invention relates to a process for producing mixture of fuel components, which process comprises providing a feed of biological origin; subjecting said feed of biological origin and a hydrogen gas feed to a single step of hydroprocessing in the presence of a catalyst system comprising dewaxing catalyst to form a mixture of fuel components. The present invention relates also to an apparatus for producing a mixture of fuel components from a feed of biological origin. The invention relates also to the use of the fuel components.

Materials and methods for converting brown grease to useful diesel fuel are described. One material is a palladium catalyst on a silicon/carbon support. A method comprises flowing fresh hydrogen over a reaction of diluted brown grease on a palladium/carbon catalyst.

The present disclosure provides a process for preparing a hydrocarbon fuel from waste rubber. The process involves admixing, in a reaction vessel, at least one fluid medium with the waste rubber to obtain a slurry; wherein the concentration of the waste rubber in the slurry ranges from 45% to 70%. A reactor is charged with the slurry and a predetermined amount of at least one catalyst composition to obtain a mixture, followed by introduction of hydrogen to the reactor to attain a predetermined pressure and heating the mixture at a predetermined temperature, to attain an autogenously generated pressure, and for a predetermined time period to obtain a reaction mass comprising the hydrocarbon fuel. This reaction mass comprising the hydrocarbon fuel is then cooled to obtain a cooled reaction mass. The hydrocarbon fuel is then separated from the cooled reaction mass.