Provided is an alloy steel manufacturing method, the method including: preparing a manganese-containing first molten ferroalloy; preparing a chromium-containing second molten alloy; preparing molten steel; mixing the first molten ferroalloy and the second molten ferroalloy to manufacture third molten ferroalloy; and mix pouring the third molten ferroalloy and the molten steel to manufacture an alloy steel, wherein the phosphorous concentration in the molten steel may efficiently be controlled by reducing the converter end point temperature of the molten steel to improve a phosphorous control capacity during converter refining.

The invention relates to a method for extracting metal from metal-containing raw material in a batch process by using a direct current electric arc furnace (100) having one or more than one top electrode (125) and at least one bottom electrode (115), wherein the method comprises the following steps: adding the metal-containing raw material to the furnace (100), thereby obtaining a loaded bath, moving the top electrode(s) (125) onto the raw material, heating the loaded bath in a heating step by applying direct current through the top electrode(s) to provide an arc to melt the raw material, thereby obtaining molten metal (202), wherein an average voltage during the heating step is from 20 V to 110 V, and forming solid metal from the molten metal (202). The invention further relates to a direct current electric arc furnace, a system comprising a direct current electric arc furnace, and a solid metal obtainable by the method.

Casting of iron or steel is performed by assembling a charge (1) of plate-like charge elements (1a, 1b, 1c . . . ) with known compositions and dimensions by placing them on top of each other, and of an alloying component entity (2) with known composition, such as alloying component pieces or an alloying component cartridge, by means of which the composition of the charge is balanced to the desired precise composition. The charge is melted in a furnace (5) and cast to form a casting with an exactly known composition.

A charged material containing alloy iron of at least one of ferrochrome containing metallic Si or ferrosilicon, and unreduced slag containing Cr oxide generated by oxidative refining, is charged into an electric furnace as a mixture in which a mass ratio of a metallic Si amount to a Cr oxide amount is from 0.30 to 0.40, and a C concentration is in a range of from 2.0% by mass to a saturation concentration, and molten iron containing Cr obtained due to the Cr oxide undergoing reduction processing is produced, such that, when the charged material is heated and melted in the electric furnace, an attainment temperature is set to from 1400° C. to 1700° C., a maximum average heating rate in any 80° C. interval from 1300° C. to the attainment temperature is set to 15.0° C./min or less, and a minimum average heating rate in any 80° C. interval from 1300° C. to the attainment temperature is set to 3.0° C./min or greater.

Disclosed are processes for recycling chromium oxide and producing chromium-alloy steel. Chromium oxide is reduced to metallic chromium and metallic chromium is mixed with steel to form chromium-alloy steel.

An NPR non-magnetic steel material for rock bolt and a production method thereof are disclosed. The NPR non-magnetic steel material for rock bolt has a composition, in weight percent, consisting of: C: 0.4-0.7%, MN: 15-20%, Cr: 1-18%, Si: 0.3-3%, Ca: 0.05-0.15%, Cu: ≤0.03%, Ni: ≤0.02%, S: ≤0.001%, P: ≤0.001%, and the rest being Fe and unavoidable impurity elements. The NPR non-magnetic steel material for rock bolt and the production method thereof effectively solve the problems of steel materials for rock bolt in the prior art such as strong magnetism, low tensile strength and low effective elongation. The NPR non-magnetic steel material for rock bolt has a fully-austenitized structure and is non-magnetic, its yield strength is adjustable in the range of 600-1000 MPa, and its elongation is adjustable in the range of 20-60%.

Provided is an alloy steel manufacturing method, the method including: preparing a manganese-containing first molten ferroalloy; preparing a chromium-containing second molten alloy; preparing molten steel; mixing the first molten ferroalloy and the second molten ferroalloy to manufacture third molten ferroalloy; and mix pouring the third molten ferroalloy and the molten steel to manufacture an alloy steel, wherein the phosphorous concentration in the molten steel may efficiently be controlled by reducing the converter end point temperature of the molten steel to improve a phosphorous control capacity during converter refining.

An NPR non-magnetic steel material for rock bolt and a production method thereof are disclosed. The NPR non-magnetic steel material for rock bolt has a composition, in weight percent, consisting of: C: 0.4-0.7%, Mn: 15-20%, Cr: 1-18%, Si: 0.3-3%, Ca: 0.05-0.15%, Cu: ≤0.03%, Ni: ≤0.02%, S: ≤0.001%, P: ≤0.001%, and the rest being Fe and unavoidable impurity elements. The NPR non-magnetic steel material for rock bolt and the production method thereof effectively solve the problems of steel materials for rock bolt in the prior art such as strong magnetism, low tensile strength and low effective elongation. The NPR non-magnetic steel material for rock bolt has a fully-austenitized structure and is non-magnetic, its yield strength is adjustable in the range of 600-1000 MPa, and its elongation is adjustable in the range of 20-60%.

A rail according to an aspect of the present invention is manufactured by melting steel using an electric furnace, satisfies a predetermined range as a chemical composition and particularly includes Pb: 0.0003% to 0.0020%, 95 area % or more of a region from an outer surface of a head portion to a depth of 20 mm is a pearlite structure, and a hardness in the region from the outer surface of the head portion to the depth of 20 mm is in a range of Hv 300 to Hv 500.

Provided is a method for producing steel including: preparing a first molten steel and a manganese-containing melt; supplying a nitrogen gas into a storage to blow nitrogen into the melt received in the storage and thereby adjusting a nitrogen content (wt %) in the melt to a required nitrogen content (wt %); and mixing the melt and the first molten steel to produce a second molten steel containing manganese and nitrogen. Since nitrogen is not blown while melting large amounts of solid materials, the oxidation of manganese due to a high temperature may be minimized or prevented. In addition, a large amount of solid material is not added, and a small amount of manganese-containing nonferrous metal or a FeMn ferroalloy is added, if necessary, into a produced melt in a molten state, and thus, a problem of temperature drop due to the input of the solid material may be minimized or prevented.