C22B9/003

Oven for the melting of precious metals in the jewellery sector
11473840 · 2022-10-18 · ·

Described is an oven (1) for melting precious and non-precious metals, non-metallic materials such as ashes, organic industrial waste, inorganic material such as ceramics, which are heat-resistant and not, in particular in the jewellery sector, comprising an outer unit (2) forming an inner space (6) and having an inductive thermal unit (3) positioned around the inner space (6); an inner unit (4) positioned in the inner space (6) and having a melting chamber (5) for a metal to be melted and operating in conjunction with the inductive thermal unit (3) in such a way that a heating of the inner unit (4) by the inductive thermal unit (3) causes the melting of the metal in the melting pot (5). In particular, the melting chamber (5) has an opening (11) for loading and unloading the metal. The inner unit (4) is rotatably mounted in a motor-driven fashion on the outer unit (2) about an axis of rotation (Z) suitable for mixing the metal contained in the melting chamber (5). Moreover, the outer unit (2) has rotatable supporting means (21) defining a tilting axis (Y) perpendicular to the axis of rotation (Z) and suitable for unloading liquid metal from the melting chamber (5).

MULTICOMPONENT FECOSIM SOFT MAGNETIC ALLOY AND PREPARATION METHOD THEREOF
20230203626 · 2023-06-29 ·

A multicomponent FeCoSiM soft magnetic alloy is provided. M of the alloy is one or more of V, Cr and Ni. A sum of atomic percentages of alloy elements in the alloy is 100%. The atomic percents of the alloy elements meet the following conditions: Fe, 68˜78 at %; Co, 4˜12 at %; Si, 14˜18 at %; V, 0˜4 at %; Cr, 0˜4 at %; and Ni, 0˜4 at %. The preparation method of the alloy includes weighing raw materials according to the atomic percentages of the alloy elements and then performing melting and annealing heat treatment each in vacuum or a protective atmosphere. The alloy is obtained by a reasonable design of compositions and contents. A magnetocrystalline anisotropy constant of the alloy is low, a magnetostrictive coefficient of the alloy approaches zero and the alloy has characteristics of high saturation flux density and low coercivity.

Refining device and refining method for titanium scraps and sponge titanium using deoxidising gas

Provided are a method and apparatus for refining titanium scraps and sponge titanium, which can remove oxygen from a melt by supplying a deoxidizing gas to the surface of the melt in order to refine titanium scraps and sponge titanium. The method for refining titanium scraps and sponge titanium comprises supplying hydrogen ions and electrons in plasma to a titanium melt to remove oxygen from the titanium melt surface having an oxide layer formed thereon. In addition, the apparatus comprises: a vacuum chamber; a crucible located in the vacuum chamber and configured to perform melting by the magnetic field of an induction coil in a state in which a melt and the inner wall of the crucible; a calcium gas supply means configured to supply calcium gas from the bottom of the crucible to the space between the inner wall of the crucible and the melt.

METHOD FOR DEOXIDIZING Ti-Al ALLOY

A method for deoxidizing a Ti—Al alloy includes melting and holding a Ti—Al alloy containing 40 mass % or more of Al by a melting method using a water-cooled copper vessel in an atmosphere of 1.33 Pa or more, thereby decreasing an oxygen content in the Ti—Al alloy. The Ti—Al alloy is manufactured using an alloy material composed of a titanium material and an aluminum material. The alloy material contains oxygen in a total amount of 0.1 mass % or more.

Production method of maraging steel

A production method of a maraging steel includes: the step of producing, by vacuum melting, a remelt electrode which comprises from 0.2 to 3.0% by mass of Ti and from 0.0025 to 0.0050% by mass of N; and the step of remelting the remelt electrode to produce a steel ingot having an average diameter of 650 mm or more; wherein the resulting maraging steel includes from 0.2 to 3.0% by mass of Ti.

Recovering heavy rare earth metals from magnet scrap

A method of treating rare earth metal-bearing permanent magnet scrap, waste or other material in a manner to recover the heavy rare earth metal content separately from the light rare earth metal content. The heavy rare earth metal content can be recovered either as a heavy rare earth metal-enriched iron based alloy or as a heavy rare earth metal based alloy.

Alloy melting and refining method

A method of melting and refining an alloy comprises vacuum induction melting starting materials to provide a vacuum induction melted alloy. At least a portion of the vacuum induction melted alloy is electroslag remelted to provide an electroslag remelted alloy. At least a portion of the vacuum arc remelted alloy is vacuum arc remelted to provide a singly vacuum arc remelted alloy. At least a portion of the singly vacuum arc remelted alloy is vacuum arc remelted to provide a doubly vacuum arc remelted alloy. In various embodiments, a composition of the vacuum induction melted alloy comprises primarily one of vanadium, chromium, manganese, iron, cobalt, nickel, copper, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, tantalum, tungsten, rhenium, osmium, iridium, platinum, and gold.

ELECTROMAGNETIC PRIMING OF MOLTEN METAL FILTERS
20220040612 · 2022-02-10 ·

According to one aspect of the present disclosure, a method of priming a ceramic filter element for removal of solid inclusions from liquid metal is provided. The filter element is contained in a filter box and at least two separate inductors are placed on opposed sides of the filter element. The method includes the steps of a) applying an excitation current to the inductors, b) adding sufficient liquid metal to cover an upstream side of the filter element, c) allowing the current induced in the liquid metal by the inductors to create Lorentz forces which press upon and stir the liquid metal such that the liquid metal is forced into the ceramic filter element, hence priming the filter element, and d) discontinuing the excitation current once a predetermined degree of priming has been obtained.

Processes for producing superalloys and superalloys obtained by the processes
11268166 · 2022-03-08 · ·

A method of producing a metal superalloy may include: providing a charge of metal materials; melting the charge of metal materials in an electric-arc furnace to obtain a first melt of the charge of metal materials; performing Argon Oxygen Decarburization (A.O.D.) treatment on the first melt to obtain a decarburized and refined first melt; solidifying the decarburized and refined first melt to obtain first ingots; melting the first ingots in a Vacuum Induction Degassing and Pouring (V.I.D.P.) furnace to obtain a second melt; solidifying the second melt to obtain second ingots; melting the second ingots in a Vacuum Arc Remelting (V.A.R.) furnace to obtain a third melt; and solidifying the third melt to obtain the metal superalloy. The charge of metal materials may have a weight greater than or equal to forty tons and less than or equal to sixty tons.

Systems and methods for processing alloy ingots

Processes and methods related to processing and hot working alloy ingots are disclosed. A metallic material layer is deposited onto at least a region of a surface of an alloy ingot before hot working the alloy ingot. The processes and methods are characterized by a reduction in the incidence of surface cracking of the alloy ingot during hot working.