Various implementations include a melt-spun filament that has a radial cross section that has two substantially parallel linear perimetrical sections and first and second curved perimetrical sections. The first curved perimetrical section extends between first ends of the linear perimetrical sections, and the second curved perimetrical section extends between second ends of the linear perimetrical sections. The curved perimetrical sections are convex. According to some embodiments, the curved perimetrical sections are semi-circular or semi-elliptical. A plurality of melt-spun filaments may be included in a bundle of filaments and/or a yarn made with the melt-spun filaments. In addition, a spinneret plate for spinning the melt-spun filaments and a method of making the melt-spun filaments is also provided.

Various implementations include a melt-spun filament that has a radial cross section that has two substantially parallel linear perimetrical sections and first and second curved perimetrical sections. The first curved perimetrical section extends between first ends of the linear perimetrical sections, and the second curved perimetrical section extends between second ends of the linear perimetrical sections. The curved perimetrical sections are convex. According to some embodiments, the curved perimetrical sections are semi-circular or semi-elliptical. A plurality of melt-spun filaments may be included in a bundle of filaments and/or a yarn made with the melt-spun filaments. In addition, a spinneret plate for spinning the melt-spun filaments and a method of making the melt-spun filaments is also provided.

Electrospinning (ES) provides the technical community with a readily available method to produce polymer fibers ranging from nanoscale to microscale. Here, we present a novel “hybrid electrospirming apparatus,” whereby, modifications to a melt electrospinner have allowed fabrication of core-sheath fibers with polymer sheaths and solution-based cores. These modifications include a split polymer melt heating block, coaxial block spinneret equipped with heaters and multiple feed ports for core and sheath material, and a wiring system for heat which requires multiple switches for safety and on-demand heat activation. Successful demonstration of coaxial fiber fabrication is demonstrated using polycaprolactone-polyethylene oxide blend shell and fluorescent gelatin core materials.

A nonwoven material formed of bicomponent fibers may be used as a cosmetic cushion to hold cosmetic compositions, such as liquid foundation, in a housing for consumer use with an applicator. The use of bicomponent fibers may allow for the utilization of various natural or synthetic materials for the core and shell which may be adjusted for greatest compatibility with cosmetic compositions. Bicomponent fibers forming nonwoven materials may be a polyethylene terephthalate (PET) core/polyethylene (PE) shell composition. This PET/PE composition may allow for maximum stability and chemical resistance in combination with aggressive chemical ingredients. Cosmetic cushions using these nonwoven materials may feel sensationally pleasing to the consumer and perform with the best quality throughout the lifetime of the product. The cosmetic cushion also may look aesthetically pleasing when filled or saturated with product.

A weldable spun-bonded nonwoven has endless filaments of a thermoplastic plastic that contain at least 3 wt % of at least one filler to improve the weldability of the spun-bonded nonwoven. In addition the endless filaments are monocomponent filaments.

A weldable spun-bonded nonwoven has endless filaments of a thermoplastic plastic that contain at least 3 wt % of at least one filler to improve the weldability of the spun-bonded nonwoven. In addition the endless filaments are monocomponent filaments.

Provided are a method for producing a drawn conjugated fiber, capable of producing a conjugated fiber having a high strength and a thin fineness, and a drawn conjugated fiber. A drawn conjugated fiber is produced by performing a spinning step of obtaining an undrawn fiber having a core-sheath structure in which a core material is a resin containing, as a main component, a crystalline propylene polymer and a sheath material is a resin containing, as a main component, an olefin polymer having a melting point lower than that of the core material, by means of melt-spinning (step S1); and a drawing step of drawing the undrawn fiber (step S2).

Provided are a method for producing a drawn conjugated fiber, capable of producing a conjugated fiber having a high strength and a thin fineness, and a drawn conjugated fiber. A drawn conjugated fiber is produced by performing a spinning step of obtaining an undrawn fiber having a core-sheath structure in which a core material is a resin containing, as a main component, a crystalline propylene polymer and a sheath material is a resin containing, as a main component, an olefin polymer having a melting point lower than that of the core material, by means of melt-spinning (step S1); and a drawing step of drawing the undrawn fiber (step S2).

Provided are bicomponent fibers with improved curvature. The bicomponent fibers comprise a first polymer region or first region and a second polymer region or second region. The first region according to embodiments of the present disclosure comprises an ethylene/alpha-olefin interpolymer and has a light scattering cumulative detector fraction (CDF.sub.LS) of greater than 0.1200, wherein the CDF.sub.LS is computed by measuring the area fraction of a low angle laser light scattering (LALLS) detector chromatogram greater than, or equal to, 1,000,000 g/mol molecular weight using Gel Permeation Chromatography (GPC). The second region comprises a polyester. The bicomponent fibers can be used for forming nonwovens.

Provided are bicomponent fibers with improved curvature. The bicomponent fibers comprise a first polymer region or first region and a second polymer region or second region. The first region according to embodiments of the present disclosure comprises an ethylene/alpha-olefin interpolymer and has a light scattering cumulative detector fraction (CDF.sub.LS) of greater than 0.1200, wherein the CDF.sub.LS is computed by measuring the area fraction of a low angle laser light scattering (LALLS) detector chromatogram greater than, or equal to, 1,000,000 g/mol molecular weight using Gel Permeation Chromatography (GPC). The second region comprises a polyester. The bicomponent fibers can be used for forming nonwovens.