In a joint (100) for a structure that includes at least one rod (104) and a plurality of cables (102), each cable (102) having an outside diameter, a rod end (160) is affixable to the rod (104) so that the rod has a rod (104) centerline that passes through the rod end (160). The rod end (160) includes a mechanism (166) that allows the rod end (160) to pivot about a center point that is on the rod centerline. A cable attachment device (150) is couplable to each cable (102) and to the rod end (160). The cable attachment device (150) holds each cable (102) coupled thereto in a relationship to the rod end (160) so that each cable (102) has a cable centerline that intersects the center point so as to minimize any moments from the rod (104) or the cables (102) on the joint (100).

A method and apparatus provides cube-shaped satellite primary structures, each comprised of six identical, or nearly identical, rectangular truss panels and internal struts. The struts, all adjustable in length, connect, and are directed between all cube opposite corners and all cube opposite panel centers. All struts meet at the cube center where they attach rigidly to either a block called the “nucleus fitting” or to a hollow sphere. Each strut attaches to either a ball-socket corner fitting located at the interior corner of the cube, or to a ball-socket panel center fitting located at the panel center interior to the cube.

A strut-and-node truss design that is applicable to all space frame structure designs can be made with using robotic (semi-autonomous and/or fully autonomous) or telerobotic assembly/joining. Nodes can include a 2-dimensional weld path in an effort to reduce the complexity of having to weld in 3-dimensions. Furthermore, each strut to node connection can be concentrated in a small area where each weld can be performed robotically from a fixed position that only requires the robotic weld head to swivel in a small operating window to reach each joint.

In a joint (100) for a structure that includes at least one rod (104) and a plurality of cables (102), each cable (102) having an outside diameter, a rod end (160) is affixable to the rod (104) so that the rod has a rod (104) centerline that passes through the rod end (160). The rod end (160) includes a mechanism (166) that allows the rod end (160) to pivot about a center point that is on the rod centerline. A cable attachment device (150) is couplable to each cable (102) and to the rod end (160). The cable attachment device (150) holds each cable (102) coupled thereto in a relationship to the rod end (160) so that each cable (102) has a cable centerline that intersects the center point so as to minimize any moments from the rod (104) or the cables (102) on the joint (100).

A rotary joint includes a socket rod having a socket rod flange with an at least partly spheroid concave bearing surface at a first end, a housing nut encircling the socket rod and having a threaded wrenching head, and a ball rod having an at least partly spheroid convex bearing surface and threaded side walls around the bearing surface. The diameter of the threaded side walls of the ball rod corresponds to a diameter of the threaded wrenching head of the housing nut.

A rotary joint includes a socket rod having a socket rod flange with a basically spheroid concave bearing surface at a first end, a housing nut encircling the socket rod and having a threaded wrenching head, and a ball rod having a basically spheroid convex bearing surface and threaded side walls around the bearing surface. A diameter of the threaded side walls of the ball rod corresponds to a diameter of the threaded wrenching head of the housing nut. First guiding tracks are on the concave bearing surface oriented into a first swivelling direction, the socket rod being swivable to the ball rod along the first guiding tracks into the first swivelling direction. Second guiding tracks are on the convex bearing surface and oriented into a second swivelling direction, the socket rod being swivellable to the ball rod along the second guiding tracks into the second swivelling direction.

A hub for interconnecting a plurality struts at a node of geodesic framework features a receiver and a holding mechanism. The receiver has a plurality of receptacles to each receive an end of a respective strut. The holding mechanism is movable between a full-hold position and different partial-hold positions. The full-hold position at least partially obstructs each of the receptacles to block withdrawal of any strut ends already received in the receptacles. Each partial-hold position reveals one of the receptacles to enable insertion or withdrawal of a strut end, while continuing to obstruct all of the other receptacles to prevent inadvertent separation of any previously installed strut. Struts are inserted one-by-one as the holding mechanism is indexed from one partial-hold position to the next, without worry of any preceding strut separating from the hub. A kit with a spacer enables fastening of two hubs together in a multi-layer geodesic framework.

A joint connector ring includes a connector body formed as a hollow cylinder defining a hollow surrounding a connector opening, and an annular groove formed in a top surface of the cylindrical connector body as a trench running circumferentially around the cylindrical connector body and having an approximately constant depth within the connector body.

A rotary joint includes a socket rod having a socket rod flange with a basically spheroid con-cave bearing surface at a first end, a housing nut encircling the socket rod and having a threaded wrenching head, a ball rod having a basically spheroid convex bearing surface and threaded side walls around the convex bearing surface, and a joint actuator configured to actuate relative movement of the socket rod flange and the ball rod. A diameter of the threaded side walls of the ball rod corresponds to a diameter of the threaded wrenching head of the housing nut.

A joint connector ring includes a connector body formed as a hollow cylinder defining a hollow surrounding a connector opening, and an annular groove formed in a top surface of the cylindrical connector body as a trench running circumferentially around the cylindrical connector body and having an approximately constant depth within the connector body.