The present invention deals with integrating methods for manufacturing and applying a spacer frame to a glass plate, particularly in the circumstance of increased sizes thereof, of the rigid type, i.e. which profiles essentially are formed by a hollow body having cross section close to the rectangular, micro-perforated in the wall facing the chamber of the insulating glass, where at least the wall facing the outer cavity intended for the secondary sealant is made of solid metal material or with a metal liner, the remaining walls or all the walls being capable of being made of plastic or metal, e.g. aluminum or stainless steel. Certain innovative elements of the devices implementing such methods are also claimed.

A window sealing system and method for use in sealing insulating glass units (IGUs) is disclosed herein. The system includes an articulating arm having a plurality of members and arms to allow movement about multiple axes defined by the articulating arm, and a sealant dispensing apparatus releasably couplable to the articulating arm. The sealant dispensing apparatus comprises a pivotable dispensing apparatus for dispensing sealant onto an IGU. The system further including a vision system, coupled to the sealant dispensing apparatus, for monitoring physical properties of the sealant during sealant application.

A spacer includes a polymeric hollow profile, including a first and second side wall, a glazing interior wall connecting the side walls to one another; an outer wall arranged parallel to the glazing interior wall and connects the side walls to one another; a cavity surrounded by the side walls, the glazing interior wall, and the outer wall, a moisture barrier on the first side wall, the outer wall, and the second side wall, wherein the moisture barrier includes a multi-layer system having a barrier function including a polymeric layer and an inorganic barrier layer, a metallic or ceramic outer adhesive layer having a thickness of less than 100 nm, a binding layer between the adhesive layer and the multi-layer system and including a polymer selected from oriented propylene, oriented polyethylene terephthalate, biaxially oriented propylene, and biaxially oriented polyethylene terephthalate. The binding layer is directly adjacent the adhesive layer.

A moisture curable hot melt sealant composition that includes a silane-modified polyurethane polymer that is free of isocyanate groups, a first rosin-based tackifying agent, a second tackifying agent different from the first rosin-based tackifying agent, a first ethylene vinyl acetate copolymer, a butene component having a weight average molecular weight from 30,000 g/mole to 700,000 g/mole and being selected from the group consisting of polyisobutylene, polyisobutene, polybutene, and combinations thereof; and filler.

A system that can travel and rotate and is designed in the manner of an at least one-armed robot is used for handling spacer frames in the course of the production of insulating glass. The system grasps a spacer frame with a gripper system provided to rotate at the free end of the robot arm. A spacer frame is moved by the system to stations of a line for producing insulating glass. For example, a spacer frame is held in a station for producing spacer frames, moved to a station for filling the spacer frame, when the spacer frame is to be filled with hygroscopic material, then further moved to a station, in which the lateral surfaces of the spacer frame are coated with sealing and adhesive agents, and finally moved to a station for assembling insulating glass, in which the spacer frame is mounted on a glass panel.

A spacer for multipane insulated glazings, includes a polymeric main body, including two pane contact surfaces running parallel to one another, a glazing interior surface, and a base surface, wherein the pane contact surfaces and the base surface are connected to one another directly or via connecting surfaces and an insulating film, which has at least one metallic or ceramic layer and is applied on the polymeric main body, wherein the insulating film covers the base surface and the two pane contact surfaces completely and the glazing interior surface at least partially.

Various embodiments provide a method for applying a spacer to a planar substrate, comprising supplying the spacer to be adhered to the planar substrate; defining a first notch, a second notch, and a third notch in the spacer; applying an adhesive to the spacer; translating the spacer in a longitudinal direction; aligning a first end of the spacer with a first corner of the planar substrate; feeding the spacer and the planar substrate between a front carriage and a rear carriage along a longitudinal axis of an unadhered portion of the spacer while pressing the spacer against the planar substrate to adhere a portion of the spacer being pressed by the front carriage to the planar substrate, and rotating, with a six-axis robot, the planar sheet and adhered portion of spacer.

Embodiments described include adhesive bus bars for electrochromic or other optical state changing devices. The bus bars are configured to color match and/or provide minimal optical contrast with their surrounding environment in the optical device, provide better adhesion than ink based bus bars, as well as obviate the need to mitigate defects in underlaying layers.

Embodiments described include adhesive bus bars for electrochromic or other optical state changing devices. The bus bars are configured to color match and/or provide minimal optical contrast with their surrounding environment in the optical device, provide better adhesion than ink based bus bars, as well as obviate the need to mitigate defects in underlaying layers.

A robotic work cell to manufacture insulated glass units including a robotic gripper supported by a robot positioned and structured to lift a first glass lite from a first workstation by applying a robotic gripper to a first surface of the first glass lite; a second workstation including a spacer material applicator structured to apply spacer material to a perimeter of the supported first glass lite presented to the second workstation while supported by the robotic gripper; a third workstation reachable by the robot including a second conveyor; and the third workstation further including an edge sealant applicator; wherein the first workstation, the second workstation and the third workstation are within reach of the robotic gripper as manipulated by the robot