A timbre-scaled exhaust assembly includes: an acoustic portion including an inlet collector including an entrance duct at a first end of the collector in fluid for receiving an exhaust flow from an internal combustion engine and exit ducts at a second end of the collector in fluid communication with a plurality of non-perforated tuning tubes; an outlet collector including entrance ducts in fluid communication with the plurality of non-perforated tuning tubes and an exit duct in fluid communication with an outlet of the exhaust assembly. The inlet collector splits the exhaust flow from the internal combustion engine into the plurality of tuning tubes such that a plurality of distinct exhaust flows pass through the plurality of tuning tubes and the outlet collector combines the exhaust flow. A combined exhaust flow exits the exhaust system through the exhaust tip.

A muffler for an exhaust system includes an exhaust gas duct pipe (20) and a wall (26). The wall (26) is connected to the exhaust gas duct pipe (20) in a first connection area (24) thereof by a thread meshing.

An exhaust silencer device which is interposed in an exhaust passage in a vehicle to reduce exhaust noise comprises a sub-muffler which is interposed in the exhaust passage and has an expansion chamber formed therein; an inlet pipe which is airtightly inserted through an inlet opening of the sub-muffler; and an outlet pipe which is airtightly inserted through an outlet opening of the sub-muffler, wherein the inlet pipe and the outlet pipe are formed with openings (small apertures, non-joined portions) only in their upper half area and their lower half area is sealed without having the openings.

Method for forming a collar in a muffler shell including: providing a muffler shell made of a metal sheet and forming a muffler housing, the muffler shell having an exhaust gas opening, providing a collar forming head having a rotational axis and at least two movable expanders, introducing a collar forming head into a muffler housing, moving the expanders of the collar forming head introduced into the muffler shell radially away from the rotational axis of the collar forming head from a retracted position to an expanded position rotating the collar forming head around the of the collar forming head, bringing the rotating expanded collar forming head in contact with the metal sheet forming an outwardly projecting collar around the exhaust gas opening by flaring the edge of the metal sheet.

A duct includes an inner tube configured to have fluid flow through to be transported and an outer tube surrounding the inner tube. The outer tube defines, in its interior, a plurality of auxiliary channels, Which extend in the longitudinal direction of the outer tube and are designed to contain or have a further auxiliary fluid flow through, which is configured to thermally interact with the fluid to be transported.

An exhaust manifold apparatus for routing an exhaust gas produced by an internal combustion engine is described. The manifold includes a manifold log with a log wall that defines a log bore. The log bore is in fluid communication with an upstream opening of the manifold log and a downstream opening of the manifold log. An inlet runner includes a runner wall that defines a runner bore in fluid communication with the log bore. The inlet runner is engaged to the manifold log at a stress point, which also includes at least one stiffening rib disposed on an interior surface of the log wall and/or the inlet runner wall.

A timbre-scaled exhaust assembly includes: an acoustic portion including an inlet collector including an entrance duct at a first end of the collector in fluid for receiving an exhaust flow from an internal combustion engine and exit ducts at a second end of the collector in fluid communication with a plurality of non-perforated tuning tubes; an outlet collector including entrance ducts in fluid communication with the plurality of non-perforated tuning tubes and an exit duct in fluid communication with an outlet of the exhaust assembly. The inlet collector splits the exhaust flow from the internal combustion engine into the plurality of tuning tubes such that a plurality of distinct exhaust flows pass through the plurality of tuning tubes and the outlet collector combines the exhaust flow. A combined exhaust flow exits the exhaust system through the exhaust tip.

A timbre scaled internal combustion exhaust system includes: an inlet collector including a single entrance duct at a first end of the collector in fluid communication with an exhaust flow from an internal combustion engine and an exit duct at a second end of the collector; a plurality of non-perforated parallel tuning tubes in fluid communication with the plurality of exit ducts of the inlet collector, the plurality of tuning tubes having lengths and diameters selected based on a desired note of the timbre scaled exhaust system; an outlet collector including a plurality of entrance ducts in fluid communication with the at least first and second tuning tubes and a single exit duct in fluid communication with an outlet of the exhaust system. The inlet collector splits the exhaust flow through the plurality of tuning tubes to create individual notes, and wherein the outlet collector combines the split exhaust flow to create a desired sound of internal combustion engine exhaust.

A method of manufacturing a cylindrical housing of an exhaust-gas treatment unit for vehicles includes providing a flat sheet metal part having at least one embossing, and round bending the sheet-metal part in a round bending tool by displacing the sheet metal part between rolls such that the sheet metal part obtains a cylindrical shape having a longitudinal direction parallel to roll axes of the rolls. At least one elastic roll is used such that the embossing of the sheet metal part is maintained during round bending. The longitudinal edges of the cylindrical sheet metal part are then connected to form a tube. A method of manufacturing an exhaust-gas treatment unit is furthermore shown.

An exhaust manifold apparatus for routing an exhaust gas produced by an internal combustion engine is described. The manifold includes a manifold log with a log wall that defines a log bore. The log bore is in fluid communication with an upstream opening of the manifold log and a downstream opening of the manifold log. An inlet runner includes a runner wall that defines a runner bore in fluid communication with the log bore. The inlet runner is engaged to the manifold log at a stress point, which also includes at least one stiffening rib disposed on an interior surface of the log wall and/or the inlet runner wall.