A characteristic determining device is provided which determines fuel injection characteristics of a plurality of fuel injectors for an internal combustion engine. The characteristic determining device includes a pressure sensor and a plurality of pipes each of which connects between the pressure sensor and one of the fuel injectors. The pressure sensor is designed to have a plurality of pressure inputs from the respective fuel injectors through the pipes and outputs a signal indicative of a level of pressure in each of the fuel injectors. The characteristic determining device analyzes the signals from the first pressure sensor to determine the fuel injection characteristics of the respective fuel injectors. These arrangements result in a simplified structure of the characteristic determining device and a decreased manufacturing cost thereof.

A fuel injector testing machine is provided. The machine includes a head unit having a flow meter, and a fuel injector holding assembly. The head unit and/or the fuel injector holding assembly can be moved relative to each other, allowing the head unit to test a subset of fuel injectors held on the fuel injector holding assembly, and subsequently can test another subset of the fuel injectors via movement of the head unit and/or fuel injector holding assembly.

A pump health assessment system and a method for providing a pump health of a pump is disclosed. The method includes: determining that there is an imbalance in the pump; increasing pump flow from the pump; measuring a rail pressure of a fuel rail; determining if the rail pressure is substantially equal to an expected rail pressure profile; and in accordance with a determination that the rail pressure is not substantially equal to the rail pressure profile, outputting an indication of pump damage.

A testing apparatus for a fuel injector includes an upper mount for receiving an inlet of the fuel injector; a lower mount located beneath the upper mount for receiving a nozzle end of the fuel injector; and at least one of a removable inlet adaptor and a removeable outlet adapter. The inlet of the fuel injector fits into the inlet adaptor to allow a flow of fluid to be delivered through the inlet adaptor to the fuel injector and removable from the upper mount. The removable outlet adaptor removable from the lower mount.

The disclosure provides a system and method for determining an amount of fuel injected or delivered by a single fuel injector in an internal combustion engine by generating one fuel injection event after the engine has stopped operating. The fuel delivered is statistically analyzed in comparison with a commanded fuel delivery amounts to determine the suitability of fuel injector on-time calibration for the analyzed fuel injector. If the fuel delivered deviates from the commanded amount of fuel delivery by a predetermined value, the fuel injector on-time calibration for the analyzed fuel injector is changed.

Methods and systems are provided for learning fuel injector error for cylinder groups during a deceleration fuel shut-off (DFSO), where all cylinders of an engine are deactivated, sequentially firing each cylinder of a cylinder group, each cylinder fueled via consecutive first and second fuel pulses of differing fuel pulse width from an injector. Based on a lambda deviation between the first and second pulses, a fuel error for the injector and an air-fuel ratio imbalance for each cylinder is learned. Alternatively or additionally, a difference in crankshaft acceleration between the first and second pulses relative to the expected deviation may be used to learn torque error, and adjust fuel injector error and air-ratio imbalance for each cylinder.

A method for adapting the injection characteristic of a fuel injection valve of an internal combustion engine to production-related tolerances is described. In the method, an injection quantity correction value is determined from the deviation of the idle travel and the deviation of the injection quantity of the injection valve before the operating phase of the injector. This injection quantity correction value is used to determine the injection-specific deviation of the injection quantity during the operating phase at the start of the operating phase of the injector in conjunction with the current deviation of the idle travel which is determined in the system. The injector-specific deviation of the injection quantity which is determined is used to correct the injection characteristic. As a result, changes in the injection quantity of an injector can be detected and corrected particularly precisely on the basis of production tolerances.

A method for ascertaining a variable characterizing a flow rate of a fuel injector during an operation of an internal combustion engine, to which the fuel injector is assigned. At least two input values for a data-based model are ascertained, and at least one output value is determined with the aid of the data-based model, on the basis of which a value for the variable characterizing the flow rate of the fuel injector is ascertained. The data-based model combines at least two methods differing from one another for ascertaining a variable characterizing a flow rate of a fuel injector.

Methods and systems for determining a base field prover volume of a field prover include connecting together a transfer meter assembly, a master prover, and the field prover in series. A flow of fluid at a first flow rate is provided and a calibration sequence is performed at the flow rate. The calibration sequence includes counting pulses generated by the transfer meter assembly over a duration of each pass of the master prover and a pass of the field prover. An intermediate calibrated field prover volume is determined from a ratio of the field prover pulse count to the average master prover pulse count, multiplied by a base master prover volume. The calibration sequence can be repeated to provide at least three intermediate calibrated field prover volumes at the first flow rate. The calibration sequence can be repeated at different flow rates to arrive at the base field prover volume.

A fuel injection feedback system comprises a light source disposed inside a fuel injector, an optical sensor disposed inside the fuel injector, and a computing device electronically connected to the optical sensor. The light source is a device configured to emit light capable of being reflected by cavitation. The light source could be disposed on or within the needle or nozzle of the fuel injector, or at a variety of other locations inside the fuel injector. The optical sensor is configured to detect an intensity of light caused by receiving light reflected from cavitation occurring inside the fuel injector.