Methods and systems relating to improvements in reliability of fluid power actuators are disclosed. An exemplary fluid power actuator (300) comprises, an actuator body (305) having a cylindrical cavity (310), fitted with a first end cap (315) and a second end cap (320) at longitudinal ends, a piston (325) with a piston rod (330) disposed inside the cylindrical cavity (310), wherein the actuator (300) is characterised by, a hollow tie rod (335) in the cylindrical cavity (310), wherein the hollow tie rod (335) is for conveying a pressurised fluid into a volume (A) in the cylindrical cavity (310) between the second end cap (320) and the piston (325) for exerting a force on the piston (325) for a stroke or stroke reversal. The hollow tie rod 335 serves dual purpose of holding the pressure retaining components together, providing a flow path for the fluid enabling actuator stroking and stroke reversal.

A stepper motor driven actuator system is provided. The system includes a stepper motor, a cam, and a gearbox system. The gearbox system operatively connects the stepper motor to the cam. The cam rotates in response to stepping of the stepper motor. The system also includes a valve having a control piston located therein. The control piston is configured to translate in response to rotation of the cam. The system further includes a rotary actuator. The rotary actuator is fluidly connected to the valve, and the rotary actuator is configured to rotate the cam in response to translation of the control piston.

Embodiments of the invention provide an actuator (100) for a valve assembly. The actuator can include a yoke (146) with at least one bore (196), a first rod assembly (136), and a first slide member (148) seated within the at least one bore and pivotally connected to the first rod assembly. The yoke can be configured to rotate about a yoke axis (198) to actuate the valve assembly. The first rod assembly can be configured to move in a first direction transverse to the at least one bore and the yoke axis. The first slide member can be configured to slide telescopically within the at least one bore as the first rod assembly moves in the first direction to transmit torque to the yoke for actuation of the valve assembly.

A Scotch yoke actuator includes a housing formed with four piston bores spaced equally 90° from each other, a shaft with four yokes, each of the yokes having a slot, and four pistons including two pairs of 180° opposing pistons, one pair of the opposing pistons being orthogonal to the other pair of the opposing pistons. Each of the pistons is arranged for linear motion in one of the piston bores. Each of the pistons includes a piston rod which includes a piston pin which is slidable in the slot. Linear motion of the pistons in the piston bores causes rotation of the shaft.

A Scotch yoke actuator includes a housing formed with four piston bores spaced equally 90° from each other, a shaft with four yokes, each of the yokes having a slot, and four pistons including two pairs of 180° opposing pistons, one pair of the opposing pistons being orthogonal to the other pair of the opposing pistons. Each of the pistons is arranged for linear motion in one of the piston bores. Each of the pistons includes a piston rod which includes a piston pin which is slidable in the slot. Linear motion of the pistons in the piston bores causes rotation of the shaft.

A modular actuator assembly which can be used for partial stroke testing of a valve, the assembly having a force module and a tandem piston module. The force module has a primary piston and piston rod interconnected to a shaft which is movably mounted therein. The tandem piston module is connected to the force module and has a tandem piston and piston rod. An indicator plate is connected to the piston rod and is selectively positionable on the tandem piston rod. The tandem piston rod extends into the force module and acts as a pneumatically engaged hard stop for preventing spurious travel of the primary piston and hence spurious valve travel.

A lever mechanism for converting a motion from linear to rotary includes a guiding bar, a slider which slides along the guiding bar, and a lever. The lever includes a cylindrical element and a pair of slot links which are fixed frontally on the cylindrical element and between which the slider is arranged. The slider includes at least two bushes for supporting a pivot which is adapted to act on the slot links. The bushes are mutually separated by a space to accommodate a reserve of lubricant.

A valve actuator device includes a supporting body, a driving shaft, and a fluid cylinder having a body connected to one side of the supporting body. The cylinder has a rod that controls rotation of a driving arm rigidly connected to the driving shaft. Linear movement of the rod is converted into rotation of the driving arm by engagement of a cam-follower pin carried by the rod within a slot formed in the driving arm. The slot is formed in an insert that constitutes an element separate from the driving arm body and that is received and held within a seat of the driving arm body. Thus, a single main body for the driving arm provided, having a plurality of inserts for selective mounting within the seat and are differentiated from one another in the dimensions and shape of the slot and/or in the material of the insert.

A monitoring system (500) of an on/off type actuator device (1) for activating a valve for fluid pipelines is described, the actuator device (1) being configured to move a valve member of said valve between a first position and a second position. The actuator device (1) comprises at least one fluid cylinder (6) configured to control a linear movement of an actuator rod (8). The monitoring system (500) comprises a plurality of sensors mounted on the actuator device (1) and configured to detect a plurality of operating parameters of the actuator device, and an electronic processing and control unit (50). The electronic processing and control unit (50) is configured to impart a micro-movement to the valve member, to detect signals indicative of the values of said operating parameters during said micro-movement of the valve member, and as a function of said values of said detected operating parameters to estimate if said actuator device (1) is capable of applying a torque or force value sufficient to make said valve member perform the entire movement from the first position to the second position. The micro-movement is such as to constitute only the start of movement of the movable member of the valve, corresponding only to the overcoming of mechanical clearances and dissipative and deformation effects internal to the actuator (1), and furthermore is such as not to substantially involve any alteration in the flow of fluid controlled by the valve. In this way, it is possible to estimate the state of health of the actuator device (1) without causing variations in the flow of fluid through the aforesaid valve.

To generate a setpoint signal to stroke a valve during a partial-stroke test, a first target is determined for the setpoint signal based at least on a travel displacement threshold, the travel displacement threshold corresponding to a desired extent of travel of the valve during the partial-stroke test; the setpoint signal is ramped from an initial value to the first target, during a first time interval; subsequently to the first time interval, the setpoint signal is maintained at the first target during a second time interval; a second target is determined for the setpoint signal based at least on the initial value; and during a third time interval subsequent to the second interval, the setpoint signal is ramped from the first target to the second target in a direction opposite to the ramping of the setpoint signal during the first time interval.