A vehicle braking system reduces particulate emissions resulting from wear of the brake pad and rotor during stopping or slowing of a vehicle. The rotor includes at least one friction surface, that has an outer coating of a corrosion and wear-resistant material. This outer coating can optionally include a first layer comprising a crystalline material and a second layer overlaying and contacting the first layer and comprising an amorphous material. The first layer and the second layer can optionally have an inter-layer period of less than 10 nm such that the structure of the outer coating is that of a superlattice. A brake member that includes a friction material is mounted to a caliper on the vehicle with the friction material disposed opposite the at least one friction surface so that the friction material reversibly engages with the outer coating of the corrosion and wear-resistant material when the braking system is operated to stop or slow the vehicle. Contact between the friction material and the outer coating results in substantially reduced conversion of the friction material to dust while producing an improved coefficient of friction relative to standard braking systems. Related systems, apparatus, methods, and/or articles are also described.

The invention relates to an axle-mounted brake disk for a rail vehicle, comprising two friction rings which are arranged in parallel and at a distance from each other and are interconnected by a plurality of ribs extending in the direction of the rotational axis of the friction rings, where at least some of the ribs are embodied with different cross-sections from each other, where the cross-sections of a first subset of the ribs, embodied as supporting elements transmitting pressure forces, do not fall below a minimum cross-section, defined by the stability required in relation to the mechanical load during a brake process, and the cross-section of a second subset of the ribs, used to radiate thermal energy, falls below the minimum cross-section.

A brake disk including carbon steel, stainless steel or a ceramic composite material and coated with a coating material that is wear and corrosion resistant and when applied properly allows for the coated surface to have a variety of “textured” appearances. For example, the coated surface can be made to look like woven carbon fiber. The aesthetically pleasing, wear and corrosion resistant coating overlays wear surfaces and portions of the brake disk that will be, in many cases, visible when the brake disk is installed on the vehicle. The coating includes a first layer of a metal, such as a pure titanium metal, and a second layer that can include a Nitride, Boride, Carbide or Oxide of the metal used in the first layer. The coating can be applied using a physical vapor deposition source such as a cathodic arc source with a controlled gas atmosphere.

A full carbon-ceramic axle-mounted brake disc is disclosed, including a disc hub and a plurality of friction discs sleeved on the disc hub and coaxially stacked. The plurality of friction discs and the friction discs and the disc hub are locked and connected integrally through connecting structures. The friction discs are made of a carbon-ceramic composite material and are composed of heat dissipation reinforcing ribs arranged radially on a disc face and a back face, the heat dissipation reinforcing ribs between the stacked friction discs being in contact with each other on a one-to-one basis. Radial heat dissipation channels are formed on two sides of the heat dissipation reinforcing rib, and a connecting groove connecting the radial heat dissipation channels on the two sides is formed between the heat dissipation reinforcing ribs.

An article for a high temperature environment includes a first ceramic composite substrate, a second ceramic composite substrate, and a high temperature interface between a first surface of the first ceramic composite substrate and a second surface of the second ceramic composite substrate. The high temperature interface includes at least one high temperature interface layer that includes a ceramic matrix and a plurality of fibers distributed through the ceramic matrix.

An oxidation protection system disposed on a substrate is provided, which may comprise a boron layer comprising a boron compound disposed on the substrate; a silicon layer comprising a silicon compound disposed on the boron layer; and at least one sealing layer comprising monoaluminum phosphate and phosphoric acid disposed on the silicon layer.

A braking arrangement includes a torque plate, a torque button, and a sacrificial bushing. The torque button comprises a head portion and a shaft portion, wherein the head portion is configured to extend at least partially into a torque pocket of an end plate of a brake stack and the shaft portion is configured to extend through an aperture disposed in a back leg of the torque plate. The bushing is configured to be removably coupled between the shaft portion of the torque button and the back leg of the torque plate.

A method for making a brake disc may include providing a disc brake with a braking band and depositing on the disc a layer of chromium carbide and nickel-chromium in particle form to form a base protective coating. The method may also include depositing on the base protective coating a material in particle form consisting of tungsten carbide, iron, chromium and aluminium to form a surface protective coating made of tungsten carbide, iron, chromium and aluminium. Both protective coatings may be made by High Velocity Oxygen Fuel or High Velocity Air Fuel or Kinetic Metallization techniques.

Methods, systems, and apparatus, including medium-encoded computer program products, for designing lattice structures for heat dissipating devices include a method including: obtaining a 3D model of a device that passes a fluid through an internal structure of the device, including a lattice for the internal structure; performing computational fluid dynamics simulation using the 3D model to generate fluid turbulence data that indicates fluid flows through the lattice for the internal structure; modifying a first density in accordance with the fluid turbulence data; performing computational structural simulation using the 3D model and defined loading condition(s) for the device to generate structural integrity data that indicates a structural weakness of the device; modifying a second density in accordance with the structural integrity data; and providing the 3D model of the device, the 3D model including the modified first density and the modified second density.

In some implementations of the current subject matter, a brake rotor can include a supporting layer applied to a friction surface of a brake rotor substrate, which can optionally include cast iron, and a coating applied over the supporting layer. The supporting layer can include a preparatory metal, and the coating can impart wear and corrosion resistant properties to the friction surface. Related systems, methods, articles of manufacture, and the like are disclosed.