A tripot housing includes a housing body that extends between a first housing end and a second housing end along a longitudinal central axis. The housing body defines a guide channel that extends from the first housing end toward the second housing end. The guide channel has a first wall, a second wall, and a third wall that extends between the first wall and the second wall. An elliptical contact surface area transitions the first wall with the third wall and the second wall with the third wall, with the elliptical contact surface areas being configured for engagement with an outer roller of a roller assembly to inhibit a locking condition.

A shaft and hub connection assembly including a shaft and a hub each extending along and rotatable about an axis. One of the shaft and the hub defines a male connection portion, and the other of the shaft and the hub defines a female connection portion. The female connection portion has a radially inner surface comprised of a plurality of inside faces. The male connection portion has a radially outer surface comprised of a plurality of outside faces that nest within the inside faces. A plurality of outside transition regions are located between the outside faces in a circumferential direction and are blended at an outside radius. A plurality of inside transition regions are located between the inside faces of the female connection portion in the circumferential direction and are blended at an inside radius. A gap is provided between the outside and inside transition regions.

A driveline joint may include a driveline shaft that has a plurality of slots and a shaft coupling positioned in an interior of the driveline shaft in which the shaft coupling includes one or more openings with each of the openings corresponding to one or more respective slots of the plurality of slots included in the driveline shaft. The driveline joint may include one or more spherical bearings that are each positioned between an interior lateral surface of the driveline shaft and an exterior lateral surface of the shaft coupling and against one of the openings of the shaft coupling. The driveline joint may include one or more fasteners, wherein each of the fasteners extends through one of the slots and one of the openings of the shaft coupling.

Disclosed herein are a tripod joint spider, a method of manufacturing the same, and an alloy steel of the tripod joint spider. The method comprises producing a primary molded article using the alloy steel, producing a secondary molded article, hardening the secondary molded article by means of induction hardening, and producing an end product.

A tripot housing and method of manufacture thereof is provided. The tripot housing includes a housing body extending along an axis between a first end having an end wall and an open second end. A drive shaft extends from the end wall along the axis away from the second end. The housing body has an outer surface and an inner surface. The inner surface defines a guide channel that extends between the first end and the second end. The outer surface has a first region extending axially along a direction from the first end toward the second end to a shoulder that extends radially outwardly from the first region. The outer surface has a second region extending axially from the shoulder toward the second end. A ring has an inner surface disposed in an interference fit on first region and an outer surface extending radially outwardly from the second region.

A tripot housing includes a housing body that extends between a first housing end and a second housing end along an axis. The housing body defines a guide channel that extends from the first housing end towards the second housing end. The guide channel has a first wall, a second wall, and a third wall that extends between the first wall and the second wall. At least one of the first wall, the second wall, and the third wall includes a selectively textured functional area.

A welding method for an outer joint member of a constant velocity universal joint includes constructing a cup section having track grooves, which engage with torque transmitting elements, formed along an inner periphery thereof and a shaft section that is formed on a bottom portion of the cup section by two or more separate members, joining a cup member forming the cup section and a shaft member forming the shaft section, and melt-welding end portions of the cup member and the shaft member. The cup member and the shaft member are shaped so that a sealed hollow cavity portion is formed when the end portions of the cup member and the shaft member are brought into abutment against each other, the melt-welding of the end portions being performed when the sealed hollow cavity portion is under atmospheric pressure or lower.

A constant velocity joint includes: an outer joint member having a raceway groove; an inner joint member having a leg shaft; a roller that is able to roll on the raceway groove; and a needle bearing that supports an inner periphery of the roller such that the inner periphery of the roller is able to rotate with respect to the leg shaft. The leg shaft includes: a roll portion that supports the needle bearing; a contact portion that is able to contact an end face of the needle bearing, the end face facing a first side in the direction of a central axis of the needle bearing; and a recess portion formed between the roll portion and the contact portion, in a position where the recess portion is recessed from a space in which the needle bearing is disposed.

A boot for protecting the male and female elements of a transmission joint, one element is formed by a transmission shaft having radial arms for carrying rollers, the other is formed by a bell housing suitable for at least partially receiving the rollers suitable to be inserted into the bell housing's open end, the boot, has an elongate hollow body enabling the shaft to pass there through, with a “first” one of its ends suitable for being secured to the shaft, and its “second” end suitable for being positioned in overlapping and interfitting manner over the bell housing's open end. This boot has an internal peripheral shoulder, whose surface that faces towards the second end of the boot is provided with at least two recesses which open towards the second end, the inside of each recess forming a seat having a concave bearing surface for receiving a roller in thrusting contact.

An inspection device inspects a joint-type outer joint member of a constant velocity universal joint that includes a cup section having a bottomed cylindrical shape and track grooves in an inner periphery thereof for torque transmitting elements, and a shaft section extending from a bottom of the cup section. The inspection device inspects the outer joint member, which is obtained through melt-welding on a cup member forming the cup section and a shaft member forming the shaft section. The inspection device includes a surface inspection unit to inspect for a defect which appears on a surface of the outer joint member due to welding, an internal inspection unit to inspect for an internal defect of a welded portion, and a recording unit to record an inspection result of the inspection. The inspection device is configured to efficiently perform in-line total inspection for the melt-welded joint-type outer joint member.