To provide a simple-structured tensioner lever capable of consistently exerting a correct reaction force to various fluctuations of tension accompanying varying chain behaviors, whereby vibration and noise when the chain runs can be reduced. The tensioner lever of the present invention includes a lever body having a shoe surface that slidably guides a chain; a first pressing spring configured to have a first pressing arm extending from one end of a first helical part, with a distal end portion contacting the lever body to form a first loading point, and a first support arm extending from the other end of the first helical part, with a distal end portion contacting and being supported by a first support part provided to an attachment surface to form a first support point; and a second pressing spring supported on the lever body at a different position from that of the first pressing spring.

Described herein is a tensioner device, and assemblies and methods of manufacture thereof. The tensioner device may be adapted to create a target tension in an associated belt based on the measured length of the belt. The tensioner device may include an engagement member having a surface adapted to engage the belt and a biasing element associated with the engagement member. The biasing element has a loaded configuration that causes the engagement member to exert a force on the belt to create the target tension. In one example, the biasing element is manipulated into a loaded configuration so that the biasing element exhibits a deflection and an effective spring rate for creating the target tension. The belt may be trapped within the tensioner device with a bracket assembly enclosing one or more runs of belt relative to the engagement member.

Described herein is a tensioner device, and assemblies and methods of manufacture thereof. The tensioner device may be adapted to create a target tension in an associated belt based on the measured length of the belt and/or measure characteristics of a biasing element, such as a stiffness of the biasing element. A biasing element may exhibit a measured stiffness and be associated with a damping assembly and a base of the tensioner device. An engagement member may be associated with the damping assembly for movement therewith and angularly displaceable relative to the base and the biasing element to tension the belt. In one example, the biasing element may be connected to the damping assembly at a position determined by the measured stiffness to define a value of the angular displacement of the engagement member relative to the biasing element and create a target tension in the belt.

A tensioning system including a base and an arm pivotally coupled to the base, the arm having an engagement surface and being configured to pivot relative to the base about a pivot axis. The system further includes a biasing mechanism operatively coupled to the arm to bias the arm relative to the base, and a seal assembly sealingly positioned between the arm and the base. The seal assembly is coaxial with the pivot axis and configured to accommodate relative axial movement between the base and the arm and relative radial movement between the base and the arm while still maintaining a seal therebetween.

A tensioner comprising a base having a base aperture, the base aperture disposed to receive a driven component, a rotary arm pivotally engaged with the base, an axis of rotation of the rotary arm aligned with a base aperture center, a first pulley journalled to the rotary arm, a swing arm pivotally engaged with the rotary arm about a shaft, the shaft and swing arm each having cooperating frustoconical portions, a torsion spring biasing the pivot arm, a second pulley journalled to the swing arm, a bushing having a frustoconical portion in frictional engagement with the swing arm frustoconical portion, the bushing in fixed relation to the shaft or pivot arm, and a first damping ring frictionally engaged between the rotary arm and the base, a Belleville spring in pressing engagement whereby a normal force is applied to the first damping ring.

A tensioner comprising a base, a shaft press fit into the base, a pivot arm journalled to the shaft, the pivot arm having a first frustoconical portion and a frustoconical bushing disposed thereon, a pulley journalled to the pivot arm, a torsion spring engaged between the base and the pivot arm for biasing the pivot arm, a seal disposed between the base and pivot arm on the shaft, the shaft comprising a second frustoconical portion describing an apex angle Δ, and the torsion spring applying an axial spring force to the pivot arm such that the first frustoconical portion is in pressing engagement with the second frustoconical portion.

Disclosed herein is an assembly, method of assembling, and kit for assembling an assembled flexible helical belt that is mounted within a mounting space defined by a continuous mechanical constraint of a device. Embodiments of the flexible helical belt include a flexible helical belt that has a plurality of belt teeth, where some of the belt teeth are each pierced by a through hole which extends through the respective belt tooth and where the flexible helical belt is of sufficient length such that, when the flexible helical belt is mounted within the intended mounting space, the flexible helical belt overlaps itself by at least one rotation such that each through hole is transversely aligned with at least one other through hole, enabling a transverse compression device to be fitted through the through holes, creating a transverse compressive force on the flexible helical belt to form a single continuous drive belt.

In an industrial hybrid engine, an endless rotary band wound around a drive pulley of a crankshaft and a motor pulley of an electric motor for power is provided. The electric motor is attached to an engine body by using a support bracket. A tension mechanism is supported by the support bracket, the tension mechanism tensioning the endless rotary band in a direction in which the endless rotary band is stretched. A second support bracket that supports the electric motor separately from the support bracket is provided.

A belt tensioner for a belt system having a compression spring internal to the tensioning arm, the tensioning arm pivotable in relation to the pivot shaft and the tensioner base. The compression spring provides an axial force against an axially slidable hub bearing, which moves to accommodate variations in spring force and/or dimensional changes.

A tensioner that has a base adapted to be secured to an engine, and at least one arm hinged to a pin fixed to the base and bearing a pulley adapted to cooperate with a belt of a transmission of the engine, and elastic means for pushing the at least one arm in a direction so as to keep the pulley against the belt. The tensioner has sensor means for acquiring in real time a plurality of data relating to the tensioner to estimate the state of efficiency of the same.