A power steering device includes a bearing rotatably supporting the tip side of a worm shaft, a gear case provided with the housing hole for housing the worm shaft and a holder housing the bearing. The holder includes a first holder holding the bearing, a second holder having the guide part configured to guide a movement of the second bearing toward a worm wheel, and a spring provided in a compressed state between the first holder and the second holder and configured to bias the first holder toward the worm wheel. The second holder includes a holder opening part configured to allow the bearing and the first holder to pass through thereof in the guiding direction of the guide part to guide the bearing, and the first holder faces an inner peripheral surface of the housing hole through the holder opening part.

A method of mounting a motor to a gearbox includes positioning a coupling along an input shaft of the gearbox from a starting position to a first alignment position. In the starting position, the coupling drivingly engages a greater portion of the gearbox input shaft than in the first alignment position. In the first alignment position, the coupling operatively contacts the motor output shaft. Another step includes rotating the coupling so that the coupling aligns with the motor output shaft. Another step includes axially positioning the coupling at a second alignment position such that the coupling drivingly engages both the motor output and the gearbox input shafts. Another step includes positioning the motor to allow mounting of the motor on the gearbox with the coupling at a third alignment position drivingly engaging a greater portion of the motor output and the gearbox input shafts than in the second alignment position.

A coupler assembly is provided for coupling components in a power transmission system, such as a rack and pinion drive system. The coupler assembly includes a floating mount and a pair of clamp members movable between an unfastened configuration in which the floating mount is adjustably supported between the clamp members and a fastened configuration in which the floating mount is fixedly secured between the clamp members. At least a pitch and a yaw of the floating mount are adjustable when the clamp members are in the unfastened configuration. Methods and systems which relate to or include the aforementioned coupler assembly are also provided.

A method for setting an axial preload force of a roller screw drive (3) which is rotatably mounted in a housing (2) by means of bearings (4, 5) which are axially spaced apart from one another. The housing (2) is split transversely with respect to the thrust rod (7) into a first and a second housing part (8, 9). The roller screw drive (3) is inserted with the two bearings (4, 5) into the second housing part (9). An axial preload force is applied which is transmitted from the first bearing (4) via the roller screw drive (3) to the second bearing (5). An axial load spacing (“X”) between the bearing supporting surface of the first bearing (4) and a second housing edge (31) of the second housing part (9) is measured. An adjusting nut (10) is screwed into the first housing part (8) until an axial adjustable spacing between the end-side adjusting nut supporting surface (12) and the first housing edge (30) of the first housing part (8) is the same size as the measured axial load spacing (“X”). The adjusting nut (10) is then secured in place in the first housing part (8), and the two housing parts (8, 9) are connected to one another, with the result that both bear against one another by their housing edges (30, 31).

A strain wave gear system (10) includes first and second sets of ball bearings (80, 82) located intermediate a flange (84) and a retainer plate (88) rotatable with an output (54) and a radially oriented flat disc (74) of the input including strain relief (76). Strain relief (76) is a helical slot in a coupling (70) located radially within the wave generator (94) and the ring gear (22). The ring gear (22) is sealed by a sealing system including sealant (42) forced by a protrusion (34) of the cap (24) entering into a cavity (36) through a channel (40) into a relief volume (38) of the housing (12). The bearing (48) rotatably mounting the housing (12) to the output (54) is lubricated by a lubricating system including plungers (110) threadably received in axial bores (102) intersecting with radial bores (104) in communication with radial holes (47) of the bearing (48).

The present invention provides a method for manufacturing a variable speed accelerator including: a preparation step of preparing a variable speed electric motor 71 including a variable speed rotor 72 in which a shaft insertion hole 74 extending in a horizontal direction is formed, a first variable speed rotor bearing 85i and a second variable speed rotor bearing 85o that rotatably support the variable speed rotor 72 by aligning an axial direction of the variable speed rotor 72 in the horizontal direction, and a variable speed stator 86 that surrounds the variable speed rotor 72 from an outer circumferential side; and a shaft insertion step of inserting a constant speed shaft 77 into the shaft insertion hole 74 of the variable speed rotor 72 in the horizontal direction so as to penetrate the variable speed rotor 72 after the preparation step.

A strain wave gear system (10) includes first and second sets of ball bearings (80, 82) located intermediate a flange (84) and a retainer plate (88) rotatable with an output (54) and a radially oriented flat disc (74) of the input including strain relief (76). Strain relief (76) is a helical slot in a coupling (70) located radially within the wave generator (94) and the ring gear (22). The ring gear (22) is sealed by a sealing system including sealant (42) forced by a protrusion (34) of the cap (24) entering into a cavity (36) through a channel (40) into a relief volume (38) of the housing (12). The bearing (48) rotatably mounting the housing (12) to the output (54) is lubricated by a lubricating system including plungers (110) threadably received in axial bores (102) intersecting with radial bores (104) in communication with radial holes (47) of the bearing (48).

A power steering assembly is provided. The power steering assembly may include a housing, a first bearing, a second bearing, a worm, and a worm gear. The first bearing is disposed within the housing and defines a first central axis. The second bearing is disposed within the housing and defines a second central axis offset from the first central axis. The first bearing and the second bearing are arranged with the housing such that the second bearing is movable to align the first central axis with the second central axis responsive to a load applied to the second bearing.

A manufacturing method for a power transmission mechanism including: first and second shafts having first and second double helical gears; first and second rolling bearings rotatably supporting the shafts with respect to a case and restrict movement of the shafts in an axial direction thereof, includes an assembling step of assembling an outer ring of the first rolling bearing and an outer ring of the second rolling bearing to the case in a state where the outer rings are movable in the respective axial directions; and a positioning step of determining axial positions of the first rolling bearing and the second rolling bearing while rotating the first shaft and the second shaft in a state where the first double helical gear and the second double helical gear are meshed with each other, after the assembling step.

This disclosure details transmission systems for electrified vehicles. Exemplary transmission systems may include a crankshaft integrated starter-generator. The crankshaft integrated starter-generator may include an electric machine and an integrated rotor carrier/input shaft assembly. The integrated rotor carrier/input shaft assembly is configured to support the electric machine and provide an interface for mounting the crankshaft integrated starter-generator relative to a torque converter. The torque converter may be mounted to a flange of the integrated rotor carrier/input shaft assembly that is inside the diameter of a rotor of the electric machine.