A method for manufacturing a propeller reduction gear, which includes measuring manufacturing defects of the casing; calculating a first angular play induced at each intermediate gear by the measured manufacturing defects; estimating a second angular play induced at each intermediate gear by deformations of the casing when the reduction gear transmits a threshold torque; calculating a total angular play from the first angular play and the second angular play; and selecting two intermediate gears with a phase difference that compensates for the total angular play.

An output shaft support structure includes: an output shaft; and a supporting body that supports the output shaft, the output shaft including: a rotating shaft; a first rolling bearing fixed to one end section of the rotating shaft; a second rolling bearing fixed to the other end section of the rotating shaft; and a secondary reduction driven gear including a boss section fixed to the rotating shaft. For a predetermined period, the boss section of the secondary reduction driven gear contacts the second rolling bearing, and a lower end of the rotating shaft is always separated from the supporting body.

A method for setting an axial preload force of a roller screw drive (3) which is rotatably mounted in a housing (2) by means of bearings (4, 5) which are axially spaced apart from one another. The housing (2) is split transversely with respect to the thrust rod (7) into a first and a second housing part (8, 9). The roller screw drive (3) is inserted with the two bearings (4, 5) into the second housing part (9). An axial preload force is applied which is transmitted from the first bearing (4) via the roller screw drive (3) to the second bearing (5). An axial load spacing (“X”) between the bearing supporting surface of the first bearing (4) and a second housing edge (31) of the second housing part (9) is measured. An adjusting nut (10) is screwed into the first housing part (8) until an axial adjustable spacing between the end-side adjusting nut supporting surface (12) and the first housing edge (30) of the first housing part (8) is the same size as the measured axial load spacing (“X”). The adjusting nut (10) is then secured in place in the first housing part (8), and the two housing parts (8, 9) are connected to one another, with the result that both bear against one another by their housing edges (30, 31).

In at least one implementation, a method of assembling gears into a housing of an automotive differential includes, selecting a thickness dimension of first and second pinion gear washers, and first and second side gear washers, locating a pair of pinion gears, a pinion shaft and a pair of side gears at least partially within an interior of the housing with the pinion gear washers between the housing and separate ones of the pinion gears, and the side gear washers between the housing and separate ones of the side gears. The thickness of the side gear washers may be a function of target side gear apex positions and relative to a pinion gear apex axis. The thickness of the pinion gear washers may be a function of target pinion gear apex positions residing along a pinion gear apex axis and relative to a side gear apex axis.

A power transmission device includes a rotary shaft, a bearing case configured to rotatably support the rotary shaft, an annular inner cover, and an annular outer cover. The annular inner cover is attached to the rotary shaft and is disposed between the rotary shaft and the bearing case in a radial direction of the rotary shaft. The annular outer cover is attached to the rotary shaft and is disposed on an outside of the inner cover in an axial direction.

A gear train includes a housing, a gear, a shaft, a needle bearing, and a stop shim. The housing includes an end face traversing an axis and a cylindrical surface centered to the axis. The face and the surface define a bore. The gear is disposed in the housing, and is adapted to rotate about the axis. The shaft is engaged to, and projects axially from, the gear. The shaft includes an end portion disposed in the bore. The needle bearing is seated in the bore, and is disposed radially between the surface and the end portion. The stop shim is disposed axially between the end face and the end portion for limiting axial displacement of the gear shaft. The stop shim is made of a material that is harder than a material of the housing.

An output shaft support structure includes: an output shaft; and a supporting body that supports the output shaft, the output shaft including: a rotating shaft; a first rolling bearing fixed to one end section of the rotating shaft; a second rolling bearing fixed to the other end section of the rotating shaft; and a secondary reduction driven gear including a boss section fixed to the rotating shaft. For a predetermined period, the boss section of the secondary reduction driven gear contacts the second rolling bearing, and a lower end of the rotating shaft is always separated from the supporting body.

A gap adjustment member includes a main body and an outward protrusion. The main body portion has a diameter less than or equal to the diameter of a mounting hole. The outward protrusion protrudes outwardly on an outer perimeter surface of the main body portion, the number of the protrusions being less than or equal to the number of recessed grooves. A diameter of a circumscribing circle, which circumscribes the main body portion and passes a projecting end of the protrusion, and a crossing point, in which a line that passes the projecting end and a center of the main body portion intersects the outer perimeter surface of the main body portion, and which is a crossing point on the opposite side of the projecting end, is configured to be greater than the diameter of the mounting hole and less than or equal to the diameter of an annular groove.

A method for positioning two parts relative to each other in a formlocking connection, the two parts having a plurality of contact faces o transmit contact forces between the two parts, computing for each possible relative position of the two parts the contact forces between the two parts and determining the relative position of the two parts with the minimal contact force among a plurality of relative positions or all possible relative positions and assembling the two parts relative to each other in the position with the minimal contact force. A formlocking device and a gas turbine engine.

A product and method for assembling multiple components using an interference fit. An assembled product includes a first component, with a second component configured to mate with the first component so that the second component is removable from the first component for a positional adjustment. A third component is configured to mate with the first component and to be engaged therewith by a first interference fit. The first interference fit is configured to impart a resultant reaction in the first component that creates a second interference fit between the first and second components.