A seamless tubular liner for repairing an underground or surface pipe is disclosed, including circumferential wefts consisting of slivers comprising a plurality of staple fibers bundled together, the slivers adapted to elongate through disentanglement of the bundled staple fibers when the seamless tubular liner is subjected to an inflation pressure such that the diameter of the tubular liner is able to expand to accommodate variations of diameter of the pipe being repaired.

Methods and systems are disclosed for onsite real-time manufacturing of any length, shape, size, and any thickness pipe; placing it inside an existing pipe or conduit to be repaired and/or reinforced; and filling the annular space between the manufactured and the existing pipe or conduit with desired filling materials. Strips of fabrics saturated with resin are helically wrapped around desired shape mandrels in one direction and removed, at least partially cured, to form such pipes onsite. Manufactured pipes eliminate almost all weaknesses of plastic, metal and concrete pipes and noticeably reduce costs of transportation as well as manufacturing. One of the advantages of the manufactured pipes is that they have no joints, limiting the leakage and other problems associated with joints in ordinary pipes. Another advantage of the manufactured pipes is that it can have any number of desired layers at any desire cross-section of the manufactured pipe.

A spiral pipe-forming apparatus includes a non-circular guide portion which is rotatable with respect to an apparatus frame around a rotary axis. The non-circular guide portion is configured to be applied to a peripheral surface of a preceding spiral pipe portion. An acting portion is configured to act such that the non-circular guide portion follows a peripheral surface of an existing pipe.

A strip member that can be made into a spiral pipe with an enlarged perimeter by being spirally wound. A first fitting portion (93) is disposed in one end portion of a cross-section orthogonal to an extending direction of a strip member (90) and a second fitting portion (94) is disposed in the other end portion of the cross-section. A spiral pipe (9) is made by spirally winding the strip member (90) and fitting the second fitting portion (94) with the first fitting portion (93) preceding by one turn. The strip member (90) has a cross-sectional configuration in which a reference width direction W.sub.9 connecting the first fitting portion (93) and the second fitting portion (94) on the cross-section is inclinable to an outer surface side toward the first fitting portion side when the strip member is wound.

A method and a device for repairing portions of channels, including non-round channels, is provided by a wound tube wound from a profile strip by a winding machine, the abutting edges of which strip are formed into tight joints, locked inside the wound tube which can be introduced into the portion of the channel to be repaired. A plastic profile strip is drawn from a storage spool and fed to a winding machine arranged in front of one of the openings of the channel to be repaired, the winding machine having a guide rail adapted to the cross-portion of the channel, and adjacent edge regions fed onto this rotating winding former locked in an overlapping manner to form a wound pipe and the pipe is pushed or pulled into the channel portion.

A continuous fabric for use in forming a repair liner for reinforcing a pipe. The fabric includes a top layer and one or more bottom layers. The width of the top layer is less than the width of the continuous fabric and the density of the top layer is less than the density of at least one of the at least one or more bottom layers. The top layer may serve as a guide for winding the fabric in an overlapping pattern about a mandrel so that the essentially only the top layer is visible in the fabric winding.

Both diameter expansion and contraction control and fitting stabilization are achieved at the same time in a pipe end release-type pipe-forming apparatus having a non-inner periphery restriction structure. A driving part (10) provided in an apparatus frame (30) of a pipe-forming apparatus (3N) presses an unformed following strip portion (92) of the strip member (90). A reverse side guide portion (83) is engaged with a pipe end portion (91e) of a preceding spiral pipe portion (91) from a reverse side. A face side guide portion (82) is engaged with the pipe end portion (91e) from a face side. The face side guide portion (82) is shifted to the propulsion rear side beyond the reverse side guide portion (83). The following strip portion (92) is extruded from the driving part (10) toward an inter-guide clearance (84) between the reverse side guide portion (83) and the face side guide portion (82). Preferably, the driving part (10) is position-adjustably attached to the guide portions (83), (82) or the apparatus frame (30) via a position adjustment mechanism (31a).

A pipe-forming apparatus with which a spiral pipe can be formed using a simple configuration without an inner periphery restriction body. A driving part (10) of a pipe-forming apparatus (3) presses a following strip portion (92) toward a pipe end portion (91e) of a preceding spiral pipe portion (91) obliquely with respect to a machine-height direction HD. A pipe end guide is constrained in a machine-width direction WD with respect to the pipe end portion, and slidably engaged in a propelling longitudinal direction LD. A pressing force for the following strip portion provides a fitting force between the following strip portion and the pipe end portion, and a propelling force for forward propulsion. A pipe is formed in a state where a part other than a partial part at which the pipe-forming apparatus is provided in a circumferential direction of the pipe end portion is released from the pipe-forming apparatus.

A seamless tubular liner for repairing an underground or surface pipe is disclosed, including circumferential wefts consisting of slivers comprising a plurality of staple fibers bundled together, the slivers adapted to elongate through disentanglement of the bundled staple fibers when the seamless tubular liner is subjected to an inflation pressure such that the diameter of the tubular liner is able to expand to accommodate variations of diameter of the pipe being repaired.

The present invention provides a pipe-making apparatus and a pipe-making method capable of making a spiral pipe variably adjusting a diameter or a perimeter of the pipe without an inner periphery limiter. An edge 94 of a following strip portion 92 of a strip member 90 is fitted with a corresponding edge 93 of a preceding pipe portion 91 preceding by one turn by a pipe-making part 3a of a pipe-making apparatus 3, the following strip portion 92 following the preceding pipe portion 91 precedingly made into the spiral pipe, the following strip portion not yet made into the pipe. The pipe-making apparatus 3a is propelled along a spiral winding direction accompanying the fitting. A position 9q of the fitting is variably adjusted by a fitting height adjuster such as an operating lever 30 in a machine height direction HD or a pipe inside-outside direction VD.