A gaseous hydrogen storage system may include a primary container including a metal sidewall and a metal dome. The primary container may be configured to retain gaseous hydrogen. A portion of the primary container, such as the metal sidewall may be covered with a composite material layer. The metal sidewall and the metal dome may be constructed from carbon steel, stainless steel, a nickel-based steel, and combinations thereof.

A pressure vessel made of two thin-walled, closed-end tube sections joined at a central hub that encircles the open ends of the two closed-end tube sections, with a plurality of radial bolts attaching the sections together. The central hub has an O-ring groove in which an O-ring rests, providing a seal between the interior of the pressure vessel and the outside. The inner wall of the central hub may have radially thin and radially thick sections to distribute and minimize weight without sacrificing strength. The assembly may be attached to a mounting surface through a dovetail mount on the central hub.

A multilayer structure for storing hydrogen, including, from the inside, at least one sealing layer and at least one composite reinforcement layer, an innermost composite reinforcement layer being welded to an outermost adjacent sealing layer, the sealing layers being a composition predominantly of: at least one semi-crystalline polyamide thermoplastic polymer P1i, i=1 to n, n being the number of sealing layers, excluding an amide polyether block (PEBA), up to 50% by weight of impact modifier relative to the total weight of the composition, up to 1.5% by weight of plasticizer relative to the total weight of the composition, and at least one of the composite reinforcement layers of a fibrous material in the form of continuous fibers, which is impregnated with a composition predominantly of at least one semi-crystalline polyamide polymer P2j, j=1 to m, m being the number of reinforcement layers.

A motor vehicle includes at least one pressure vessel for storing fuel, and at least one holder for holding the pressure vessel. When installed, the holder encloses one end of the pressure vessel. The holder has a hard shell and an inner layer, wherein at least regions of the inner layer, when installed, are arranged between the hard shell and the connecting element. The hard shell has a higher rigidity than the inner layer.

A high-pressure composite container having a gastight nozzle structure includes a metal nozzle formed at a side of an inlet of a plastic liner layer that defines an inner layer of the high-pressure composite container; a nozzle insert which is inserted into and attached to the metal nozzle in a direction from an inner side of the plastic liner layer to an outer side of the plastic liner layer; and a nut member fixed to an upper end portion of the nozzle insert.

The present invention relates to a knob cap for a high-pressure tank including a coupling groove portion corresponding to a knob of a liner of the high-pressure tank formed in a lower surface of a body; a peripheral wing portion extending outward in a lower end of an outer circumferential surface of the body to be in contact with a surface of the liner; and a thickness conversion portion formed in the outer circumferential surface of the body to change a thickness between a center line and the outer circumferential surface.

A mount for a double-walled vessel includes a first support to support the mount against an outer wall of the double-walled vessel, a second support to support the mount against an inner wall of the double-walled vessel, and a flexible member connecting the first support and the second support. The first support and can be arranged at a first end of the flexible member and the second support can be arranged at a second end of the flexible member opposite to the first end. Further described are a vessel including at least one such mount as well as a vehicle including such vessel.

A hydrogen tank assembly is provided for use in vehicles, such as aircraft. The hydrogen tank assembly has an inner tank wall, an outer tank wall, and an inert gas source. The inner tank wall defines a hydrogen tank volume that is surrounded by a shroud volume which is defined by the outer tank wall. The hydrogen tank volume is filled with cryogenic hydrogen and has a higher pressure than the shroud volume that is filled with an inert gas, such as helium. The counter-pressure of the inert gas prevents micro-cracks in the inner tank wall and increases the in-service life.

The present invention discloses a boss configuration for a Type IV composite pressure vessel (“CPV”). In particular, the invention provides liner-to-boss interface that allows the polymeric liner to wrap around the internal collar of the boss that extends below the flange. Since the wrap-around section of the liner conforming to the internal collar portion of the boss is subjected to pressure from all sides, the liner stays adhered to the boss when the inside surface of the liner in a CPV is subjected to internal pressure from the contained fluid.

A composite storage tank may include a wall structure including at least three regions including an inner region, an outer region, and at least one permeation barrier. Another region may be optionally incorporated for venting potential permeation of fluids. The at least one permeation barrier and/or the venting layer may be strategically positioned between the inner region and the outer region to reduce or at least partially prevent fluid permeation of the inner region or the outer region. A vehicle may include such a composite storage tank. Methods of forming a composite fluid storage tank may include forming an inner composite region, applying a permeation barrier to an outer surface of the inner composite region, forming an outer composite region, and curing the inner composite region and the outer composite region with the permeation barrier to form the composite fluid storage tank.