A method of controlling an industrial gas production facility comprising: receiving time-dependent power data receiving time-dependent operational characteristic data; defining one or more power constraints for the operational parameters of the power network; defining one or more process constraints for the operational parameters of each industrial gas plant; generating, based on the power data, the operational characteristic data, the one or more power constraints and the one or more process constraints, control set point values for the one or more industrial gas plants to achieve a pre-determined production parameter for the industrial gas production facility; and sending the control set point values to a control system to control the one or more industrial gas plants by adjusting one or more control set points of the industrial gas plants to achieve the pre-determined production parameter for the industrial gas production facility.

A method of controlling an industrial gas production facility comprising: receiving time-dependent power data receiving time-dependent operational characteristic data; defining one or more power constraints for the operational parameters of the power network; defining one or more process constraints for the operational parameters of each industrial gas plant; generating, based on the power data, the operational characteristic data, the one or more power constraints and the one or more process constraints, control set point values for the one or more industrial gas plants to achieve a pre-determined production parameter for the industrial gas production facility; and sending the control set point values to a control system to control the one or more industrial gas plants by adjusting one or more control set points of the industrial gas plants to achieve the pre-determined production parameter for the industrial gas production facility.

A cryogenic method for capturing carbon dioxide in the gaseous emissions produced from the fossil-energy combustion of solid, liquid, or gaseous fossil fuels in a power generation installation employing an OxyFuel mode of combustion. The method includes: producing essentially pure carbon dioxide under elevated pressure and at near ambient temperatures in a Carbon-Dioxide Capture Component from the carbon-dioxide content of at least a part of the gaseous emissions produced from fossil-energy fueled combustion in the Oxyfuel mode of combustion; separating atmospheric air in an Air Separation Component into a stream of liquid nitrogen and a stream of high-purity oxygen; supplying low temperature, compressed purified air to a cryogenic air separation unit (cold box) within the Air Separation Component; collecting low temperature thermal energy from coolers employed within the Carbon-Dioxide Capture Component and the Air Separation Component; and converting the collected thermal energy to electricity within a Thermal-Energy Conversion Component.

A liquefier device which may be a retrofit to an air separation plant or utilized as part of a new design. The flow needed for the liquefier comes from an air separation plant running in a maxim oxygen state, in a stable mode. The three gas flows are low pressure oxygen, low pressure nitrogen, and higher pressure nitrogen. All of the flows are found on the side of the main heat exchanger with a temperature of about 37 degrees Fahrenheit. All of the gasses put into the liquefier come out as a subcooled liquid, for storage or return to the air separation plant. This new liquefier does not include a front end electrical compressor, and will take a self produced liquid nitrogen, pump it up to a runnable 420 psig pressure, and with the use of turbines, condensers, flash pots, and multi pass heat exchangers. The liquefier will make liquid from a planned amount of any pure gas oxygen or nitrogen an air separation plant can produce.

Enhancements to a dual column, nitrogen producing cryogenic air separation unit with waste expansion are provided. Such enhancements include an improved air separation unit arrangement that uses: (i) three condenser-reboilers; (ii) a reverse reflux stream from the condenser-reboiler associated with the lower pressure column to the higher pressure column; (iii) a waste expansion cycle, and (iv) a recycle stream of a portion of the boil off vapor from one or more of the condenser-reboilers. The improved air separation cycle minimizes the backpressure of the lower pressure column and yields improvements in the nitrogen recovery as well as reductions in unit power consumption compared to conventional dual column, nitrogen producing cryogenic air separation units employing waste expansion.

Enhancements to a dual column, nitrogen producing cryogenic air separation unit are provided. Such enhancements include an improved air separation cycle that uses three condenser-reboilers and recycles a portion of the vapor from one or more of the condenser-reboilers to the incoming feed stream and or the compressed purified air streams to yield improvements in the performance of such dual column, nitrogen producing cryogenic air separation units in terms of overall nitrogen recovery as well as power consumption.

Enhancements to a dual column, nitrogen producing cryogenic air separation unit with waste expansion are provided. Such enhancements include an improved air separation cycle that uses: (i) three condenser-reboilers; (ii) a reverse reflux stream from the condenser-reboiler associated with the lower pressure column to the higher pressure column; and (iii) a recycle stream of a portion of the vapor from one or more of the condenser-reboilers that is recycled back to the incoming feed stream and or the compressed purified air streams to yield improvements in the performance of such dual column, nitrogen producing cryogenic air separation units in terms of overall nitrogen recovery as well as power consumption compared to conventional dual column, nitrogen producing cryogenic air separation units employing waste expansion.

A system and method for removing nitrogen from natural gas using two fractionating columns, that may be stacked, and a plurality of separators and heat exchangers, with horsepower requirements that are 50-80% of requirements for prior art systems. The fractionating columns operate at different pressures. A feed stream is separated with a vapor portion feeding the first column to produce a first column bottoms stream that is split into multiple portions at different pressures and first column overhead stream that is cooled and separated into vapor and liquid portions to control subcooling of the vapor portion prior to feeding the second column. Heat exchange between first column and second column streams provides first column reflux and reboil heat for a second column ascending vapor stream. Three sales gas streams are produced, each at a different pressure.

A method for converting excess liquid oxygen into liquid nitrogen, including introducing a gaseous nitrogen stream into a main heat exchanger, therein exchanging heat with a vaporized oxygen stream, a vapor phase nitrogen steam, and a waste liquid nitrogen stream; thereby producing a cold gaseous nitrogen stream, an oxygen vent stream, a nitrogen vent steam, and a gaseous nitrogen waste stream, introducing the cold gaseous nitrogen stream into a secondary heat exchanger, therein exchanging heat with a liquid oxygen stream; thereby producing the vaporized oxygen stream and a cold liquid nitrogen stream, introducing the cold liquid nitrogen stream into a nitrogen pressure reduction valve thereby producing a two-phase nitrogen stream, introducing the two-phase nitrogen stream into a nitrogen flash vessel thereby producing a liquid phase nitrogen stream and the vapor phase nitrogen stream, wherein the method is performed in the absence of refrigerant turbo-expanders, refrigerant expansion turbines, or refrigerant compressors.

An apparatus for converting excess liquid oxygen into liquid nitrogen, including a main heat exchanger to exchange heat between a gaseous nitrogen stream, a vaporized oxygen stream, a vapor phase nitrogen steam, and a waste liquid nitrogen stream; thereby producing a cold gaseous nitrogen stream, an oxygen vent stream, a nitrogen vent steam, and a gaseous nitrogen waste stream, a secondary heat exchanger to exchange heat between a liquid oxygen stream and the cold gaseous nitrogen stream; thereby producing the vaporized oxygen stream and a cold liquid nitrogen stream, a nitrogen pressure reduction valve to reduce the pressure of the cold liquid nitrogen stream; thereby producing a two-phase nitrogen stream, a nitrogen flash vessel to receive the two-phase nitrogen stream, and to generate a liquid phase nitrogen stream and a vapor phase nitrogen stream, wherein the apparatus does not include any refrigerant turbo-expanders, refrigerant expansion turbines, or refrigerant compressors.