One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

A process and an apparatus are disclosed for the recovery of components from a hydrocarbon gas stream which is divided into first and second streams. The first stream is cooled, expanded to lower pressure, and supplied to a fractionation tower. The second stream is cooled and separated into vapor and liquid streams. The vapor stream is divided into two portions. A first portion is cooled, expanded to tower pressure, and supplied to the tower at an upper mid-column feed position. The second portion and the liquid stream are expanded to tower pressure and supplied to the tower. After heating, compressing, and cooling, a portion of the tower overhead vapor is cooled, expanded, and supplied to the tower at the top feed position. The quantities and temperatures of the feeds to the tower maintain the overhead temperature of the tower whereby the major portion of the desired components is recovered.

The present disclosure provides a system and method of efficiently designing a compact and modularized midscale liquefied natural gas production train. The train includes Natural Gas Pretreatment and Natural Gas Liquefaction sections designed in a unique way that reduces footprint, capital and operating cost, and overall project schedule. The train is configured into a framed compact multi-level structure with air coolers on the top level and process equipment underneath, which results in significant reduction in footprint compared to conventional stick-built design and significant reduction in footprint compared to conventional modularized design.

A heat exchanger for indirect heat exchange between a first and a second fluids to be cooled and at least a third fluid to be heated, made up of a plurality of passages, namely a first series of passages for the flow at least of the first and of the second fluids, a second series of passages for the flow of the third fluid to be placed in a heat exchange relationship with the first and second fluids, the exchanger comprising three sections, the second section being between the first and third sections and means for introducing the first fluid into only a portion of the passages of the first series in the second section.

A process and an apparatus are disclosed for a compact processing assembly to improve the recovery of C.sub.2 (or C.sub.3) and heavier hydrocarbon components from a hydrocarbon gas stream. The preferred method of separating a hydrocarbon gas stream generally includes producing at least a substantially condensed first stream and a cooled second stream, expanding both streams to lower pressure, and supplying the streams to a fractionation tower. In the process and apparatus disclosed, the tower overhead vapor is directed to an absorbing means and a heat and mass transfer means inside a processing assembly. A portion of the outlet vapor from the processing assembly is compressed to higher pressure, cooled and substantially condensed in a heat exchange means inside the processing assembly, then expanded to lower pressure and supplied to the heat and mass transfer means to provide cooling. Condensed liquid from the absorbing means is fed to the tower.

One aspect of the invention relates to a hydrocarbons fluid liquefaction system, having a first heat-exchange module having a pre-cooling exchanger having a pre-cooling circuit and a plurality of pre-cooling refrigerant circuits for pre-cooling the feed stream through the circulation of an expanded first mixed-refrigerant stream, and a second heat-exchange module having a liquefaction exchanger having a liquefaction circuit and a liquefaction refrigerant circuit for liquefying the feed stream through the circulation of an expanded second mixed-refrigerant stream, wherein each heat-exchange module has thermally insulating walls and a framework that allows the module to be transported and secured, and allows the first heat-exchange module to be stacked on top of the second heat-exchange module.

Provided is a cooling device with which it is possible to cool a fluid to be cooled, even before maintenance work, if a fault such as a blockage or a breakage occurs in a part of a channel. The cooling device (1) is provided with four heat exchangers (1A-1D) and a plurality of heat exchanger connection parts (111-120), each of the heat exchanger connection parts allowing natural gas to flow therethrough. Each of the heat exchangers has: a drum (101, 102, 103, fourth drum 104), a refrigerant reservoir (T), a plurality of heat exchanger core parts (121, 122, 123, 124) immersed in liquid propane in the refrigerant reservoir (T), and a demister (106). A plurality of cooling channels allowing natural gas to flow therethrough are installed, independent of each other, from the first heat exchanger (1A) to the fourth heat exchanger (1D).

A design is provided to convert a gas subcooled process plant to a recycle split vapor process for recovering ethane and propane from natural gas. When in operation, the recovery of ethane and propane can exceed 97 to 99 wt. % of the stream being processed. A second smaller demethanizer column is added to the gas subcooled process plant as well as the addition of several cryogenic pumps.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

A process and an apparatus are disclosed for the recovery of components from a hydrocarbon gas stream containing significant quantities of components more volatile than methane (hydrogen, nitrogen, etc.). The gas stream is partially condensed, then the remaining vapor is expanded to lower pressure and supplied to a fractionation tower at a mid-column feed position. The condensed liquid is cooled and divided into two portions. The first portion is expanded to tower pressure, heated by cooling the liquid, and supplied to the tower at a lower column feed position. The second portion is further cooled, expanded to tower pressure, and supplied to the tower at a top feed position. The tower overhead vapor is heated by cooling the second portion. The quantities and temperatures of the feeds to the tower maintain the overhead temperature of the tower whereby the major portion of the desired components is recovered.