A tube sheet assembly for a heat exchanger is disclosed. The tube sheet assembly includes a plastic sheet having multiple tube-retention holes defined therein and a metal plate having multiple holes defined therein, each hole being substantially coaxial with a corresponding tube-retention hole of the plastic sheet. The metal plate is connected to the plastic sheet. The metal plate can be fabricated of, for example, steel or other metals. The plastic sheet can be fabricated of, for example, nylon, ultra-high-molecular-weight polyethylene, or polytetrafluoroethylene. Tubes can be disposed in the tube-retention holes of the plastic sheet and the holes of the metal plate. In an example, the tube-retention holes of the plastic sheet have a smaller diameter than the holes of the metal plate and the tubes contact the plastic sheet without contacting the metal plate.

A return waterbox for a heat exchanger, such as a shell-and-tube heat exchanger, is provided. The return waterbox may include an insert configured to direct a fluid flow(s) in the return waterbox. In some embodiments, such as in a two-pass heat exchanger, the insert can be configured to receive water from one portion of the heat exchanger tubes in the first pass and redirect the received water to another portion of the heat exchanger tubes in the second pass.

Embodiments of the present disclosure are directed to a climate management system that includes a heat exchanger having a first set of microchannel coils fluidly coupled to a first circuit of the climate management system and a second set of microchannel coils fluidly coupled to a second circuit of the climate management system, where the first circuit and the second circuit are fluidly separate from one another, and where the first set of microchannel coils and the second set of microchannel coils are disposed in an alternating arrangement along a length of the heat exchanger such that the first set of microchannel coils and the second set of microchannel coils are interlaced in the heat exchanger.

In one instance, a multistage microchannel condenser is provided for use as an aspect of a heating, ventilating, and air conditioning (HVAC) system. The multistage microchannel condenser includes at least two pluralities of flat tubes having microchannels, each associated with a different refrigeration circuit, that are interspersed so that when only one refrigeration circuit is operational, the multistage microchannel condenser still does not have any substantial thermal dead spots. Manifolds are used on each end of the multistage microchannel condenser to fluidly couple members of the at least two pluralities of flat tubes such that the refrigerant in each refrigeration circuit remains separated while still using a majority of the area of the face of the multistage microchannel condenser. Other aspects are presented.

A core body includes a structure having a plurality of connected unit cells. At least one unit cell has one or more sidewalls that are curved and define a portion of an inner passageway within and through the unit cell. The one or more sidewalls define multiple orifices and include a cone disposed between at least some of the orifices. A dimple is defined along an outer surface of the unit cell at the cone. The outer surface at least partially defines an outer passageway that is sealed from the inner passageway by the one or more sidewalls. The one or more sidewalls are configured to transport one or more of thermal energy from a first fluid or a component of the first fluid flowing in the inner passageway to a second fluid flowing in the outer passageway without the first fluid mixing with the second fluid.

The present invention relates to an EGR cooler for a vehicle capable of increasing space utilization with a compact configuration, increasing an area in which exhaust gas exchanges heat with a cooling fluid, and reducing a pressure difference in exhaust gas at an exhaust gas inlet and an exhaust gas outlet since a plurality of gas tubes installed in a housing, respectively, are configured of a flat portion, a first bent portion, and a second bent portion and a length of the flat portion is longer than a height of the first bent portion and the second bent portion.

A tube sheet for a thermal transfer device can include a body having a plurality of apertures that traverse therethrough, where the plurality of apertures are configured to receive a plurality of tubes of the thermal transfer device. The tube sheet can also include an outer perimeter defining the body, where the outer perimeter has at least one first recess feature disposed therein. The at least one first recess feature can have a first shape and a first size, where the first shape is any shape aside from a semi-circle.

The invention relates to a heat exchanger, notably for a motor vehicle, said exchanger comprising a core bundle for the exchange of heat between a first and a second fluid, said core bundle comprising a plurality of tubes (3) and a header tank (2), said tubes (3) and said tank (2) allowing said first fluid to circulate between them, said exchanger further comprising a retaining plate (16) for holding said tubes (3), said plate (16) being fixed to said tank (2), said tank (2) comprising a collector plate (6) provided with orifices through which said tubes (3) pass, said collector plate (6) being made of plastic.

The invention also relates to a method of manufacturing such an exchanger.

Header plate for a heat exchanger, comprising a wall (3) provided with orifices (7), and through which tubes (1) arranged in rows in a longitudinal direction (L) are intended to pass, characterized in that: said wall has (3), in cross section, a profile made up of a central portion (13) and of two lateral portions (15), the lateral portions (15) overall follow a first curve with a first radius of curvature (R1), the central portion (13) overall follows a second curve with a second radius of curvature (R2), smaller than the first radius of curvature (R1).

An exhaust gas heat exchanger, in particular for use in a motor vehicle, having at least one first flow channel that conducts a first fluid, which first flow channel is accommodated in respective tube sheets at end areas of the first flow channel. A housing surrounds the first flow channel and forms a second flow channel for a second fluid that flows through the housing and flows around the first flow channel. Pipe sheets are inserted into the housing such that the first flow channel is sealed off from the second flow channel. A first diffuser conducts the first fluid into the first flow channel and a second diffuser conducts the first fluid out of the first flow channel. A first shielding element has a first passage and a first spacing element is placed onto a tube sheet from the side facing away from the first flow channel.