The disclosed invention provides a device and method to detect leaks in pipelines and heal them instantly using twin ball technology. The device comprises two twin balls of novel construction inserted into the pipeline. The sensor ball receives acoustical data through internal sensors. Once the threshold of the sound level is surpassed, the smart ball will send a signal to the second flowing ball. The second ball will flow towards the leaking outlet and eject a healing fluid to close the leak and prevent further damage. The sensor ball will also alert the user to the size and location of the leak via Wi-Fi monitoring and text messaging. This twin balls technology could be used in pipelines of varying sizes and flow rates.

A pipe repair device includes a body defining a first body end, a second body end, and a middle body section therebetween; a foldable arm pivotably attached to the body to radially reposition the foldable arm relative to the body, the foldable arm comprising a first segment and a second segment, the first segment extending between the body and the second segment, wherein the second segment is substantially parallel to the body; and a locomotion subsystem configured to drive the pipe repair device through a pipe, the locomotion subsystem mounted to the second segment of the foldable arm and configured to engage an inner surface of the pipe.

A device is produced as a small sphere with neutral buoyancy, within which there is, at least, one hydrophone that is connected to a signal processor, which stores the information on a memory card and that is powered by at least one battery. This signal processor has a clock module, through which the sailing time elapsed for each audio signal received by the hydrophone is recorded in the memory. Therefore, based on the sailing time, the exact position of the detected anomalies or leaks can be ascertained. The device is complemented by a series of external synchronisation systems, laid out every certain distance, by which the position error that could be accumulated by the device is neutralised. Thus, a simple device is attained, which is cheap, solid, durable and highly effective.

A system to retrieve a buoyant leak detector (76) traveling with the fluid flowing in a pipeline (24), includes a catchment device (38) located above the bottom interior of the pipeline. Flexible, elongate manifold structures (30) are constructed with fluid outlet openings (54) extending along the manifold structures. The manifold structures are deployable to lie across the lower inside perimeter of the pipeline, upstream from the catchment device. A source of pressurized air is routed to the manifold structure, whereby air bubbles are emitted from the nozzles of the manifold structure to form a sheet or curtain of air bubbles that flow in the direction downstream of the fluid flow in the pipeline and at an angle upwardly from the location of the manifold structures to cause the leak detector to be deflected by the bubble curtain toward the catchment device.

Video inspection systems are disclosed. In one embodiment a video camera for use in a pipe inspection system includes a camera head including an outer housing, a camera module assembly including video and non-video sensors, a processing circuit, and a data link receiver.

A pipe repair device includes a body defining a first body end, a second body end, and a middle body section therebetween; a pivotable arm attached to the body, wherein the pivotable arm is pivotable relative to the body to radially reposition the pivotable arm relative to the body; a locomotion subsystem configured to drive the pipe repair device through a pipe, the locomotion subsystem mounted to the pivotable arm and configured to engage an inner surface of the pipe; and a stent mounted to the body, the stent comprising a sealing layer and a spring.

A ball valve for use in industrial pipelines is described. The ball valve includes: a valve body; an inlet closure piece attached to the valve body; an outlet closure piece, the valve body, the inlet closure piece, and the outlet closure piece together defining an interior cavity; a ball disposed in the interior cavity, the ball defining a bore extending through the ball; a valve seat adjacent the ball; a first strain sensor mounted on the inlet closure piece; a second strain sensor mounted on the outlet closure piece; a seat misalignment sensor system including a ring sensor and a magnetized insert ring disposed in the valve seat; and an electronic controller system in communication with the first strain sensor and the second strain sensor, the electronic control system configured: to estimate the position of a pig passing through the valve; and to identify valve seat misalignment.

A pipe repair device includes a body defining a first end and a second end opposite the first end; a stent configurable in a compressed configuration and an expanded configuration, the stent mounted to the body in the compressed configuration; and a locomotion subsystem configured to drive the pipe repair device through a pipe, the locomotion subsystem comprising a steering rod extending from the first end of the body and configured to engage an inner surface of the pipe.

Provided is a method, system, and sensor device for identifying and detecting presence of a leak in a fluid conduit. The sensor device freely flows with a fluid within the fluid conduit. The sensor device includes an outer capsule that is free flowing within the fluid and provides fluid-tight containment to an interior compartment, at least one acoustic sensor mounted within the interior compartment, wherein the at least one acoustic sensor senses acoustic properties of the fluid to detect the presence of the leak, and a conductor for activating the at least one acoustic sensor to sense the acoustic properties of the fluid and the fluid conduit, wherein the conductor passes from the interior compartment and through to the outer capsule.

Video inspection systems are disclosed. In one embodiment a video camera for use in a pipe inspection system includes a camera head including an outer housing, a camera module assembly including video and non-video sensors, a processing circuit, and a data link receiver.