Embodiments of the present invention describe a semiconductor package having an embedded die. The semiconductor package comprises a coreless substrate that contains the embedded die. The semiconductor package provides die stacking or package stacking capabilities. Furthermore, embodiments of the present invention describe a method of fabricating the semiconductor package that minimizes assembly costs.

A laser processing method for a substrate with a device formed on a front surface thereof and including an electrode pad, the method including: a laser beam applying step of applying the laser beam to the back surface of the substrate to form a fine hole in the substrate at a position corresponding to the electrode pad; a detecting step of detecting first plasma light emitted from the substrate at the same time that the fine hole is formed in the substrate by the laser beam applied thereto, and second plasma light emitted from the electrode pad; and a laser beam irradiation finishing step of stopping application of the laser beam when the second plasma light is detected in the detecting step. A peak power density of the laser beam to be applied is set in a range from 175 GW/cm.sup.2 or less to 100 GW/cm.sup.2 or more.

A laser processing method for a substrate with a device formed on a front surface thereof and including an electrode pad, the method including: a laser beam applying step of applying the laser beam to the back surface of the substrate to form a fine hole in the substrate at a position corresponding to the electrode pad; a detecting step of detecting first plasma light emitted from the substrate at the same time that the fine hole is formed in the substrate by the laser beam applied thereto, and second plasma light emitted from the electrode pad; and a laser beam irradiation finishing step of stopping application of the laser beam when the second plasma light is detected in the detecting step. A peak power density of the laser beam to be applied is set in a range from 175 GW/cm.sup.2 or less to 100 GW/cm.sup.2 or more.

A system for laser ashing of polyimide for a semiconductor manufacturing process is provided. The system includes: a semiconductor chip, a top chip attached to the semiconductor chip by a connection layer, a supporting material, a polyimide glue layer disposed between the supporting material and semiconductor chip, a plasma asher, and an ashing laser configured to ash the polyimide glue on the semiconductor chip.

Embodiments of the present disclosure are directed to integrated circuit (IC) package assemblies with three-dimensional (3D) integration of multiple dies, as well as corresponding fabrication methods and systems incorporating such 3D IC package assemblies. A bumpless build-up layer (BBUL) package substrate may be formed on a first die, such as a microprocessor die. Laser radiation may be used to form an opening in a die backside film to expose TSV pads on the back side of the first die. A second die, such as a memory die stack, may be coupled to the first die by die interconnects formed between corresponding TSVs of the first and second dies. Underfill material may be applied to fill some or all of any remaining gap between the first and second dies, and/or an encapsulant may be applied over the second die and/or package substrate. Other embodiments may be described and/or claimed.

A method includes performing a cleaning process on a first surface of a first wafer, and performing a surface activation process on the first surface. The surface activation process is selected from the group consisting of: a plasma surface activation process comprising generating a plasma from a process gas, wherein ions in the plasma are removed using a filter, and wherein a remaining uncharged part of the plasma is used to treat the first surface; a laser surface activation process using a laser beam; an acid surface activation process using an acid; and an alkali surface activation process using an alkali. After the surface activation process, a rinsing process is performed on the first surface. The first surface of the first wafer is bonded to a second surface of a second wafer.

A method includes performing a cleaning process on a first surface of a first wafer, and performing a surface activation process on the first surface. The surface activation process is selected from the group consisting of: a plasma surface activation process comprising generating a plasma from a process gas, wherein ions in the plasma are removed using a filter, and wherein a remaining uncharged part of the plasma is used to treat the first surface; a laser surface activation process using a laser beam; an acid surface activation process using an acid; and an alkali surface activation process using an alkali. After the surface activation process, a rinsing process is performed on the first surface. The first surface of the first wafer is bonded to a second surface of a second wafer.