The present invention discloses a method for making lead-carbon electrode sheets, lead-carbon electrode sheets and lead-carbon battery. The method consists of steps of oxidizing lead under low-temperature atmosphere and the oxidized lead is used as interface layer of lead-carbon coupling, and using a specialized ventilation method for the carbon to coat the lead. The interface layer of oxidized lead forms a stable interface between the carbon and the lead. Meanwhile, through controlling pressure and temperature, a multi-porous metal composite is formed and the porosity can be penetration paths for air and liquid when the multi-porous metal composite is applied. The lead-carbon composite is applied as a lead-carbon electrode sheet and is further welded as a lead-carbon electrode sheet of a lead-carbon battery. The lead-carbon battery carrying the lead-carbon electrode demonstrates Coulomb efficiency of 100% without heat loss on an unsaturated charge-discharge condition of high-efficiency charging and high-efficiency discharging.

The present disclosure discloses a porous metal matrix composite (MMC), wherein the porous MMC includes a metal material, a spacing material forming an interconnected structure and embedded in the metal material to form an interface between the metal material and the interconnected structure; and a first plurality of pores located at the interface.

The present disclosure discloses a porous metal matrix composite (MMC), wherein the porous MMC includes a metal material, a spacing material forming an interconnected structure and embedded in the metal material to form an interface between the metal material and the interconnected structure; and a first plurality of pores located at the interface.

Disclosed are electrode plates for a lead acid battery. The electrode plates are formed of an electrode plate having a face, the electrode plate comprising a lead or lead alloy grid coated with an active material and the electrode plates having a porous, non-woven mat comprised of polymer fibers coating on the face of the electrode plate, as well as a method for making the coated electrode plates and lead acid batteries containing the coated electrode plates.

Disclosed are electrode plates for a lead acid battery. The electrode plates are formed of an electrode plate having a face, the electrode plate comprising a lead or lead alloy grid coated with an active material and the electrode plates having a porous, non-woven mat comprised of polymer fibers coating on the face of the electrode plate, as well as a method for making the coated electrode plates and lead acid batteries containing the coated electrode plates.

An electrode plate of a rechargeable electrochemical battery. The electrode plate comprises a substantially flat lead grid having a plurality of grid bars and a plurality of window-like cutouts formed between the grid bars. The electrode plate further comprises an active material introduced into the cutouts and/or onto the grid bars of the lead grid. The active material has an artificially produced pattern of slot-shaped depressions on its surface. The depressions extend to a depth from the outer surface of the active material. Also disclosed is a rechargeable electrochemical battery comprising the at least one electrode.

An electrode plate of a rechargeable electrochemical battery. The electrode plate comprises a substantially flat lead grid having a plurality of grid bars and a plurality of window-like cutouts formed between the grid bars. The electrode plate further comprises an active material introduced into the cutouts and/or onto the grid bars of the lead grid. The active material has an artificially produced pattern of slot-shaped depressions on its surface. The depressions extend to a depth from the outer surface of the active material. Also disclosed is a rechargeable electrochemical battery comprising the at least one electrode.

Embodiments of the invention provide batteries, electrodes, and methods of making the same. According to one embodiment, a battery may include a positive plate having a grid pasted with a lead oxide material, a negative plate having a grid pasted with a lead based material, a separator separating the positive plate and the negative plate, and an electrolyte. A nonwoven glass mat may be in contact with a surface of either or both the positive plate or the negative plate to reinforce the plate. The nonwoven glass mat may include a plurality of first coarse fibers having fiber diameters between about 6 μm and 11 μm and a plurality of second coarse fibers having fiber diameters between about 10 μm and 20 μm.

Embodiments of the invention provide batteries, electrodes, and methods of making the same. According to one embodiment, a battery may include a positive plate having a grid pasted with a lead oxide material, a negative plate having a grid pasted with a lead based material, a separator separating the positive plate and the negative plate, and an electrolyte. A nonwoven glass mat may be in contact with a surface of either or both the positive plate or the negative plate to reinforce the plate. The nonwoven glass mat may include a plurality of first coarse fibers having fiber diameters between about 6 μm and 11 μm and a plurality of second coarse fibers having fiber diameters between about 10 μm and 20 μm.

A bipolar battery (1) comprising a stack of multiple bipolar plates (9) sandwiched between two monopolar plates (6, 8) is disclosed. The bipolar plates (9) each comprise a conductive polymer core (22) and an integrally formed non-conductive polymer surround (4), a layer of cathode material (16) on a first side of the bipolar plate (9), and a layer of anode material (28) on a second, opposite side of the bipolar plate (9). The integrally formed non-conductive polymer surround (4) extends from the conductive polymer core (22) further on one side than the other, such that on one side a first recess (19) is defined for accommodating electrolyte material of the battery (1). The layers of anode material (28) and cathode material (16) are contained within a casing formed at least in part by the integrally formed non-conductive polymer surrounds (4) of all of the bipolar plates (9).