The present invention detects a predictive abnormal phenomenon in a battery pack and prevents the use of the battery pack before power is shut off at a fuse. The battery pack comprises: a battery cell; a connection unit which is electrically connected to the battery cell and is connected to an external electrical apparatus main body; and a control unit which controls the battery cell, wherein, when detecting an abnormal state such as chattering, the control unit causes a charge prevention signal (LS) and a discharge prevention signal (LD) to be continuously output and makes the charge and discharge of the battery pack impossible (steps 226-228). The continuous output of these prevention signals is configured not to be negated by an operation of a user, and the battery pack can be made unusable by software control.

Apparatus, systems, and methods described herein relate to safety devices for electrochemical cells comprising an electrode tab electrically coupled to an electrode, the electrode including an electrode material disposed on a current collector. In some embodiments, a fuse can be operably coupled to or formed in the electrode tab. In some embodiments, the fuse can be formed by removing a portion of the electrode tab. In some embodiments, the fuse can include a thin strip of electrically resistive material configured to electrically couple multiple electrodes. In some embodiments, the current collector can include a metal-coated deformable mesh material such that the current collector is self-fusing. In some embodiments, the fuse can be configured to deform, break, melt, or otherwise discontinue electrical communication between the electrode and other components of the electrochemical cell in response to a high current condition, a high voltage condition, or a high temperature condition.

Apparatus, systems, and methods described herein relate to safety devices for electrochemical cells comprising an electrode tab electrically coupled to an electrode, the electrode including an electrode material disposed on a current collector. In some embodiments, a fuse can be operably coupled to or formed in the electrode tab. In some embodiments, the fuse can be formed by removing a portion of the electrode tab. In some embodiments, the fuse can include a thin strip of electrically resistive material configured to electrically couple multiple electrodes. In some embodiments, the current collector can include a metal-coated deformable mesh material such that the current collector is self-fusing. In some embodiments, the fuse can be configured to deform, break, melt, or otherwise discontinue electrical communication between the electrode and other components of the electrochemical cell in response to a high current condition, a high voltage condition, or a high temperature condition.

A connection module configured to connect a plurality of battery packs having positive and negative electrode terminals, the connection module including an insulating member having a holding portion that holds a bus bar configured to connect electrode terminals of adjacent battery packs, and a temperature detection portion that detects the temperature of the bus bar, the insulating member having a temporary locking portion that detachably locks the temperature detection portion.

A flexible sheet of positive temperature coefficient (PTC) material formed of a polymer resin and a conductive filler, the sheet of PTC material having a thickness in a range of 10 μm to 100 μm. A method for forming the flexible sheet of positive temperature coefficient material may include preparing a PTC ink from a polymer resin, a conductive filler, and a solvent, applying the PTC ink to a substrate, pulling a blade over the PTC ink to create a uniformly thick layer of the PTC ink on the substrate, and allowing the PTC ink to dry so that the solvent evaporates and leaves a solid layer of PTC material on the substrate.

The present application relates to the technical field of batteries and discloses a connector for a large cylindrical battery, a battery module, and a battery pack. The connector for the large cylindrical battery is configured for a large cylindrical battery having a positive electrode and a negative electrode on a same side, and includes a plurality of conductive units. Each conductive unit includes a positive-electrode connecting region, a negative-electrode connecting region, and a first current-limiting region provided between the positive-electrode connecting region and the negative-electrode connecting region. Adjacent conductive units are electrically connected to each other via a connection member.

The present application relates to the technical field of batteries and discloses a connector for a large cylindrical battery, a battery module, and a battery pack. The connector for the large cylindrical battery is configured for a large cylindrical battery having a positive electrode and a negative electrode on a same side, and includes a plurality of conductive units. Each conductive unit includes a positive-electrode connecting region, a negative-electrode connecting region, and a first current-limiting region provided between the positive-electrode connecting region and the negative-electrode connecting region. Adjacent conductive units are electrically connected to each other via a connection member.

Proposed is a current collector for a positive electrode that substitutes for metal foil and includes a polymer film made of a nonmetal, nonconductor material, and an aluminum conductive material configured to define an outermost surface of the current collector for a positive electrode by being formed or applied, with a thickness of 0.25 to 0.6 μm, onto at least one of upper and lower surfaces of the polymer film, in which the conductive material serves as an electrochemical fuse or performs a function of blocking or reducing short-circuit current in the event of an internal short circuit or an external short circuit.

Proposed is a current collector for a positive electrode that substitutes for metal foil and includes a polymer film made of a nonmetal, nonconductor material, and an aluminum conductive material configured to define an outermost surface of the current collector for a positive electrode by being formed or applied, with a thickness of 0.25 to 0.6 μm, onto at least one of upper and lower surfaces of the polymer film, in which the conductive material serves as an electrochemical fuse or performs a function of blocking or reducing short-circuit current in the event of an internal short circuit or an external short circuit.

Embodiments described herein relate to electrodes and electrochemical cells with positive temperature coefficient coatings and methods of producing the same. In some embodiments, an electrode can include a layer of a film material, a positive temperature coefficient (PTC) coating disposed in the layer of film material. The PTC material resists a flow of current through at least a portion of the PTC material when a temperature of the at least a portion of the PTC material exceeds a threshold value. The electrode further includes an electrode material disposed on the PTC material. In some embodiments, the electrode can further include an electrode tab coupled to the PTC material and the electrode film. In some embodiments, the PTC material can include a conductive polymer. In some embodiments, the electrode material can include a semi-solid and/or a binderless electrode material.