A method of removing a foil shield from a cable includes positioning the cable proximate a heating source, monitoring a characteristic of the cable or the heating source with at least one sensor, heating the foil shield in a designated area to weaken the foil shield, and removing an outer insulation of the cable and the foil shield.

A bench top universal wire recycling system adapted to remove insulation from electrical wires in order to more efficiently recycle the wire is achieved by a lightweight bench top universal wire recycling system, a copper cut fixture is mounted in a housing which supports a wedge blank system. The wedge blank system includes a preset stop block with a modified spring plunger. A custom wedge blank permits large wires or very small wires to have insulation removed or stripped therefrom. The housing includes a blade block system, which allows for micro-adjustments in the wire stripping procedure. The blade in the blade block system has minimal or no contact with the metal of the wire, and efficient contact with the insulation to be removed from the wire.

Components and systems include devices for implementing downhole splice connections within a wellbore. In some embodiments, a downhole splice connector includes at least one connector body having an inner diameter defining a cavity within which at least one connector receptacle is disposed, and at least one conductive center pin disposed within the at least one connector receptacle. The downhole splice connector further includes at least one pressure sleeve annularly disposed between an inner diameter of the connector body and an outer diameter of the center pin, such that a pressure barrier is formed between an outer diameter of the pressure sleeve and an inner diameter of the connector body and a pressure barrier is formed between an inner diameter of the pressure sleeve and an outer diameter of the center pin.

Components and systems are disclosed for implementing downhole splice connections such as within a wellbore. In some embodiments, a downhole splice connector includes at least one connector body having an inner diameter defining a cavity within which at least one connector receptacle is disposed, and at least one conductive center pin disposed within the at least one connector receptacle. The downhole splice connector further includes at least one pressure sleeve annularly disposed between an inner diameter of the connector body and an outer diameter of the center pin, such that a pressure barrier is formed between an outer diameter of the pressure sleeve and an inner diameter of the connector body and a pressure barrier is formed between an inner diameter of the pressure sleeve and an outer diameter of the center pin.

A wire-processing device includes a first advancing device, a cutter head, and a second advancing device. The first advancing device pulls the wire out of a wire store and advances according to the desired length of wire to be cut. After the wire is cut through by the cutter head, the wire-ends of the wire-length are processed. The wire-processing device is provided with a device to determine the diameter of the conductor of the wire including an input coupler that generates in the wire a wire signal, and wherein the wire signal can be sensed by an output coupler which generates an input signal which is interpreted by a signal processor, wherein the cutters of the cutter head touch the conductor and change the input signal when cutting into the wire.

A method for stripping and testing of a cable having at least one conductor enclosed in an insulating sheath uses a stripping device with at least one stripping blade. The method steps include: extending the stripping blade in a transverse direction to sever the insulating sheath; displacing the stripping blade in a longitudinal direction to pull off the severed insulating sheath; detecting a contacting of the conductor; retracting of the stripping blade in the transverse direction when the contacting is detected; recording the movement data of the stripping blade at the time of contacting; determining a further movement course of the stripping blade from the movement data and forming a corresponding local quality value is formed; and comparing the local quality value with a quality specification to establish whether a quality of the conductor meets requirements.

The invention relates to a device for detecting contact of a tool (2a, 2b) with an electrical conductor (5b) encased by an electrical insulation (5a). In order to ensure a reliable, robust and simple display of the tool-conductor contact for potential-free and short cable lengths, the tool (2a, 2b) consisting of an electrically conductive material is fastened to a tool holder (1a; 1b) made of electrically conductive material. A thin electrical insulation is provided between tool (2a, 2b) and tool holder (1a, 1b) so that these components together with the coaxial cable form a capacitor (CS). An inductance (La; Lb) is connected parallel to this so that a high-Q LC resonant circuit is formed between tool and tool holder. The electronic circuit arrangement excites the resonant circuit and determines characteristic oscillation parameters of this resonant circuit. Furthermore, for the cable processing tool-conductor contacts can be weighted according to contact time and specific time within the cable processing process and thus quantitative production exclusion criteria are determined.

A method of removing a foil shield from a cable includes positioning the cable proximate a heating source, monitoring a characteristic of the cable or the heating source with at least one sensor, heating the foil shield in a designated area to weaken the foil shield, and removing an outer insulation of the cable and the foil shield.

Techniques, systems and articles are described for preparing electrical cables for connections to a power grid. In one example, a system includes a cable preparation device configured to cut one or more layers of an electrical cable and a computing device configured to control the cable preparation device to cut the one or more layers of the electrical cable. The computing device may determine one or more target cutting distances and determine whether an actual cutting distance satisfies the target cutting distance. The computing device may detect defects in the electrical cable. The computing device may further determine whether the cable preparation device should be serviced.

An apparatus for assembling an electrical plug connector on a first cable end and/or on a second cable end of an electrical cable which has one or more inner conductors. The apparatus has at least one module group with at least two processing modules for processing the cable. The apparatus furthermore has a feed device for feeding the cable end along a feed direction (X) to a processing station (B) in the module group. The module group has a module transport device for feeding in each case one of the processing modules of the module group to the processing station (B). The feed device is configured to remove the cable end from the module group counter to the feed direction (X) after the processing.