The present invention provides a motor including a stator around which coils are wound, a rotor disposed inside the stator, a rotating shaft coupled to the rotor, insulators positioned between the coils and the stator and including outer circumferential surfaces around which the coils are wound, and a motor housing configured to accommodate the insulators, wherein wings configured to arrange the coils are connected to the outer surfaces of the insulators, and an accommodation space configured to accommodate the wings is formed inside the motor housing.

A motor capable of increasing cogging torque is provided. A motor includes a shaft; a magnetic member including a core including an annular portion and a plurality of spokes and a coil; and a magnet, wherein one of the magnetic member and the magnet is disposed at an inner side of the other; an end portion of each of the spokes and the magnet oppose one another in radial directions nm; the core includes a pair of magnetic pole portions at the end portion of each of the spokes, the a pair of magnetic pole portions extending in both directions of circumferential directions xy; and of the pair of magnetic pole portions of at least one spoke from among the plurality of spokes, the magnetic pole portion at an x side has a larger magnetic resistance than the magnetic pole portion at a y side.

Permanent magnet external rotor (1) for an electric motor, comprising a cup-shaped body (2) provided with a bottom (20) and a side wall (21); at least one magnet (3), defining a plurality of poles and fixed inside said cup-shaped body (2); and a metal insert (4), defined by a helical spring fitted around the at least one magnet (3) which forms the closure of a magnetic circuit of the electric motor.

Provided are: a back yoke portion formed in an annular shape; a plurality of tooth portions arranged annularly on an inner periphery of the back yoke portion and forming a plurality of slots that are spaced apart in a circumferential direction and open on an outer peripheral side, the plurality of tooth portions being fitted to an inner peripheral surface of the back yoke portion; a coil housed in the plurality of slots; and a wedge disposed between the coil and the back yoke portion, at an opening of each of the plurality of slots.

Presented are oleophilic surface treatments for electric machines, methods for making/using such electric machines, and vehicles employing traction motors having stator windings with oleophilic treatments on select surfaces. An electric machine includes an outer housing with a direct-cooling thermal management system fluidly connected to the housing to circulate thereto a coolant fluid. A stator assembly, which is attached to the housing, includes a stator core with one or more electromagnetic windings mounted to the stator core. A rotor assembly is movably mounted to the hosing adjacent the stator assembly. The rotor assembly includes a rotor core with one or more magnets mounted to the rotor core spaced, e.g., across an air gap, from the winding(s). Select components of the stator assembly have a target surface with an oleophilic surface treatment that enlarges the target surface's wetted area and increases a coolant mass of the coolant fluid contacting the target surface.

An oriented magnetic core lamination technique and a method of producing circular lamination cores. The method includes cutting rectangular strips with teeth pointing in a single direction (may not be the traverse or rolling direction) from the steel sheet plane, as opposed to directly punching circular laminates from the steel sheet with the teeth pointing in all directions. The strips are cut in such a way that the short side is aligned to the direction that has the best magnetic properties. The strips can then be bent into a donut or toroidal shape, either inwardly (with teeth pointing to the circle center) or outwardly (with teeth pointing out of the center) depending on the design of the lamination core. The direction with the best magnetic properties may be determined by non-destructive methods such as magnetic Barkhausen noise (MBN) analysis, x-ray diffraction (XRD), or electron backscatter diffraction (EBSD).

A method for manufacturing a rotor for an electric machine with a contactless power transmission system, wherein an end winding cover is arranged on one end face of a laminated core of the rotor. The invention provides that a secondary unit (SEC) of the power transmission system is integrated in the end winding cover and, as a result, after the end winding cover has been arranged, the secondary unit (SEC) is held on the rotor indirectly via the end winding cover.

A rotor having multiple poles is provided and includes at each pole an end winding support forming a channel, a bus bar disposed in the channel and edge-wound coils disposed to extend around the end-winding support and the bus bar. The edge-wound coils are stacked radially and include an inner diameter coil routed to an adjacent pole and brazed to an inner diameter coil of the adjacent pole and an outer diameter coil brazed to the bus bar.

A magnetizing yoke prevents coils from being damaged and/or broken when an object to be magnetized is magnetized, more securely as compared with any conventional arts. The magnetizing yoke includes a slot member made of thermoplastic resin and formed with slots for inserting and fixing windings of an iron core, wherein the slot member is inserted into and fixed to the iron core. The magnetizing yoke is manufactured using a simple step of mounting the slot members made of resin on the iron core.

Discloses is a method of manufacturing a stator and a jig for manufacturing a stator. An exemplary embodiment of the present disclosure provides a method of manufacturing a stator, the method including a preparation step of preparing a coil material and a stator core having a plurality of slots provided in a circumferential direction C, a winding step of manufacturing a winding coil by winding the coil material, and an insertion step of positioning the winding coil in upper regions of at least some of the plurality of slots and then dropping the winding coil into the slot.