In wire processing systems and methods, a wire channel receives a wire. One or more fluid guides flow the fluid into the wire channel to move, along the wire, a component (e.g. a solder sleeve) positioned at least partially in the wire channel and coupled to the wire. Other features are also provided.

A module installation assembly for installing a module into a socket of a land grid array includes a tool having a mounting bracket for connecting the tool to an adjacent fixture, an alignment member connected to the mounting bracket, and cavity defined at least partially by the alignment member. The cavity is substantially aligned with a socket of the land grid array such that the module is configured to pass through the cavity when being connected to the socket.

A method for installing an elastomeric cover sleeve on an electrical connection including a connector and a cable having a cable axis includes: providing an installation tool including a slide portion; premounting the installation tool on the cable such that the slide portion extends along the cable axis and covers a portion of the cable; thereafter, sliding the cover sleeve onto the cable and onto the slide portion of the premounted installation tool to a parked position wherein the slide portion is interposed between the cover sleeve and the cable; installing the connector onto the cable; and thereafter, sliding the cover sleeve along the cable axis and the slide portion onto the connector.

A device for simultaneously stripping at least two cable ends surrounded by insulation material includes a cutting device having first and second cutters that are movable relative to each other in a direction perpendicular to the longitudinal direction of the cable ends. The cutting edges of the first and second cutters are disposed substantially in the same plane and are movable towards each other such that the cutting edges simultaneously cut into the insulation material of the at least two cable ends. In addition, the cutting device and the cable ends are movable relative to each other in the longitudinal direction of the cable ends to simultaneously pull-off the cut insulation material from the at least two cable ends and thereby strip the at least two cable ends.

A connector support assembly is configured to securely retain a mating connector during an assembling process of an electrical connector. The connector support assembly includes a universal base, and a plurality of inserts configured to be interchangeably retained by the universal base. Each of the inserts includes a base connection interface that is configured to be retained by the universal base, and at least one shell connection interface. The shell connection interface(s) of at least two of the inserts are configured to retain different sized shells of different mating connectors.

A multicore cable manufacturing method for manufacturing a multicore cable with reduced influence on high-frequency characteristics is provided. The multicore cable manufacturing method includes a plurality of crimping dies, each crimping die being constituted of a pair of dies to connect, by crimping, each electric wire and each terminal. The plurality of crimping dies is configured to substantially simultaneously connect the plurality of electric wires and the plurality of terminals, and the crimping die is configured to connect a front end portion of each electric wire and each terminal with the front end portions of the plurality of electric wires extending radially centering on a branch point located on a rear side of the front end portion.

A system is provided for wire processing. The wire processing system may include a wire transport, a processing station that may provide wire to the wire transport, a processing station that may move an electrical component threaded onto the wire, and a processing station that may move the electrical component to a position on the wire for further processing.

A wire harness assembly work cell includes a wire harness assembly work table with a pneumatically powered or spring-fed universal applicator tool for mass terminating sets of wires into insulator wafers. The insulator wafers may be assembled in stacks to form cable-end connector headshells. Insulation displacement terminals (IDT) are designed to receive wide ranges of wire diameters so that larger varieties of wire sizes may be received into these connector assemblies while using fewer different sizes of terminals, thus reducing the number of items in a bill of material (BOM) and substantially reducing the volumes and overhead costs of testing and quality control documentation dedicated to each individual BOM item.

A core wire deformation jig and a method for deforming a plurality of core wires which are exposed from an end of a multi-core cable for a further working step. The jig includes a first clamping unit for clamping the core wires aligned on the arranging plane in a first clamping direction intersecting the arranging plane, a separation pin for separating the core wires, wherein the separation pin is inserted between the core wires in a insertion direction parallel to the first clamping direction, and a second clamping unit for providing bends to the core wires by clamping the core wires in a second clamping direction parallel to the arranging plane and intersecting the plurality of core wires and applying a pressure on the core wires, with the separation pin inserted between the core wires.

A terminal insertion device is provided which enables inserting connector terminals into terminal accommodating chambers of a connector housing, each of the connector terminals being connected to an end of each of a plurality of electric wires in a multi-core cable by crimping, while reducing the separation length for the plurality of electric wires. The terminal insertion device comprises: a terminal separator configured to be interposed between two connector terminals; a terminal chuck configured to clamp and bundle the two connector terminals in two directions, i.e., in a first direction intersecting an insertion direction and in a second direction intersecting the insertion direction and the first direction; and a moving mechanism configured to move at least one of a connector housing and the two connector terminals held by the terminal separator and the terminal chuck to insert the two connector terminals into two terminal accommodating chambers.