Novel fibrous structures that contain filaments, and optionally, solid additives, such as fibers, for example wood pulp fibers, sanitary tissue products comprising such fibrous structures, and methods for making such fibrous structures and/or sanitary tissue products are provided.

Novel fibrous structures that contain filaments, and optionally, solid additives, such as fibers, for example wood pulp fibers, sanitary tissue products comprising such fibrous structures, and methods for making such fibrous structures and/or sanitary tissue products are provided.

Aspects of this disclosure relate to a method of manufacturing wallboard which includes providing a first layer of facing material, creasing the first layer facing material intermittently to create a series of creased portions, providing a gypsum slurry on the first layer of facing material and providing a second layer of facing material over the gypsum slurry. Further, creasing the first layer of facing material intermittently can include intermittently creasing the first layer of facing material in a substantially linear fashion extending in a first direction of the first layer of facing material so that the first layer of facing material exhibits a linear series of creased portions extending in the first direction of the first layer of facing material and a series of portions that are not creased extending in the first direction of the first layer of facing material.

An elastic laminate is provided including at least one gathered outer facing layer of a fabric and an apertured elastic film attached thereto. The aperture film includes a series of alternating first and second segments that extend continuously along the direction of elasticity. The first segments of the film are substantially devoid of any apertures and the second segments are strewn with apertures of irregular size and shape. The regionally limited and irregular apertures are formed by the controlled rupturing of the film within those segments. The elastic laminate has excellent air-permeability and elastic properties.

A textured release sheet includes a substrate, which has been electron beam treated, including a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an radiation curable material applied to the bottom side of the substrate. The coating is an UV curable acrylate mixture applied to the substrate, wherein the UV curable acrylate mixture is irradiated with UV-radiation via an excimer laser emitter to produce a UV-irradiated layer wherein the UV curable acrylate mixture is only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

A method of making a composite elastic laminate is provided where an elastic layer is stretched in the machine-direction and while in a stretched state is fed into a grooved-roll assembly, together with outer facing layers, for imparting simultaneous cross-direction stretching forces to the superposed layers. The bi-directional stretching forces causes the elastic layer to tear and/or rupture allowing the laminate to be bonded in areas where the elastic layer has been displaced. Upon relaxation, a composite elastic laminate is provided having excellent breathability and elastic properties.

An elastic laminate is provided including outer facing layers of a fabric and, located between the outer facing layers, a series of individual, spaced apart strips of elastic film extending continuously along the direction of elasticity. The film strips are formed by a controlled tearing of a continuous film while the film is biaxially stretched and bonded to the fabric facings. The fabric facings have gathers formed therein that allow the elastic laminate to stretch at least to the extent that the gathers can be pulled flat.

A surfacing material includes a substrate having a top side and a bottom side. A matte surface is formed on the bottom side thereof, wherein the matte surface of the surfacing material is a coating of an electron beam radiation curable material applied to the bottom side of the substrate. The coating is an epoxy acrylic or urethane acrylic laid upon the substrate. The epoxy acrylic or urethane acrylic is irradiated with UV-radiation to produce a UV-radiation layer wherein the epoxy acrylic or urethane acrylic is neither hardened nor is an entire layer of the epoxy acrylic or urethane acrylic crosslinked but rather the epoxy acrylic or urethane acrylic only crosslinked on the surface thereof, which produces a matting surface through the effects of a micro-convolution.

An elastic laminate is provided including at least one gathered outer facing layer of a fabric and an apertured elastic film attached thereto. The aperture film includes a series of alternating first and second segments that extend continuously along the direction of elasticity. The first segments of the film are substantially devoid of any apertures and the second segments are strewn with apertures of irregular size and shape. The regionally limited and irregular apertures are formed by the controlled rupturing of the film within those segments. The elastic laminate has excellent air-permeability and elastic properties.

An insulating material and a method using that material for preventing perioperative hypothermia in hospital patients. Hospital blankets, hospital gowns and thermal wraps are made with the insulating material, which comprises in one embodiment an inner layer and an outer layer of a nonwoven material and a middle layer of a polymer laminate material. The nonwoven material is a bicomponent coextruded spunbond nonwoven polypropylene and polyethylene textile and the polymer laminate material comprises polyethylene and metallised polyethylene terephthalate. The nonwoven material is arranged with an elastic such that the insulating material can change between a first configuration wherein the elastic is stretched such that the primary material lies adjacent to it, and a second configuration wherein the elastic is relaxed such that the primary material is bowed with respect to it, forming at least one cavity for entrapping air.