Multi-chip package structure, wafer level chip package structure and manufacturing process thereof
09728479 ยท 2017-08-08
Assignee
Inventors
Cpc classification
H01L2224/0391
ELECTRICITY
H01L2224/0401
ELECTRICITY
H01L2224/73204
ELECTRICITY
H01L2224/1403
ELECTRICITY
H01L24/97
ELECTRICITY
H01L2225/06513
ELECTRICITY
H01L2224/73204
ELECTRICITY
H01L2224/05567
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2225/06517
ELECTRICITY
H01L2224/94
ELECTRICITY
H01L21/563
ELECTRICITY
H01L2224/2919
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2224/2919
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L24/94
ELECTRICITY
H01L2224/16227
ELECTRICITY
H01L2224/16147
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L2224/16237
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/1703
ELECTRICITY
H01L2224/81191
ELECTRICITY
H01L2224/97
ELECTRICITY
H01L25/50
ELECTRICITY
H01L2224/05548
ELECTRICITY
H01L2225/06568
ELECTRICITY
H01L2224/16225
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/16225
ELECTRICITY
H01L2224/06135
ELECTRICITY
H01L2224/81986
ELECTRICITY
H01L2224/97
ELECTRICITY
H01L2224/94
ELECTRICITY
H01L2224/14135
ELECTRICITY
International classification
H01L25/065
ELECTRICITY
H01L25/00
ELECTRICITY
Abstract
A multi-chip package structure includes a first chip, a second chip, a circuit layer, a plurality of first conductive bumps, a plurality of second conductive bumps and an underfill. The first chip has a chip bonding region, a plurality of first inner pads and first outer pads. The circuit layer is disposed on the first chip and includes a plurality of insulating layers and at least one metal layer. The insulating layers have a groove disposed between the first inner pads and the first outer pads and surrounding the first inner pads. The first conductive bumps are disposed on the first outer pads. The second chip is flipped on the chip bonding region. Each first inner pad is electrically connected to a second pad of the second chip through the second conductive bump. The underfill is disposed between the first and second chips and covers the second conductive bumps.
Claims
1. A multi-chip package structure, comprising: a first chip, having a chip bonding region, a plurality of first inner pads located in the chip bonding region and a plurality of first outer pads located outside of the chip bonding region; a circuit layer, disposed on the first chip, the circuit layer comprising a plurality of insulating layers and at least one metal layer disposed between the insulating layers, the insulating layers having at least one groove, the groove disposed between the first inner pads and the first outer pads, and the groove surrounding the first inner pads; a plurality of first conductive bumps, disposed on the first outer pads; a second chip, flipped on the chip bonding region, and the second chip having a plurality of second pads; a plurality of second conductive bumps, located between the first inner pads and the second pads, and the first inner pads being electrically connected with the second pads through the second conductive bumps, respectively; and an underfill, located between the first chip and the second chip so as to cover the second conductive bumps, wherein the insulating layers of the circuit layer comprise: a first insulating layer, disposed on the first chip and exposing the first inner pads and the first outer pads; and a second insulating layer, covering on the first insulating layer, wherein the groove is located in the first insulating layer and the second insulating layer, a depth of the groove is less than or equal to a total thickness of the first insulating layer and the second insulating layer, and partial regions of the groove sink towards spaces between the first conductive bumps so that an outer profile of the groove appears as a profile staggered with straight lines and arcs.
2. The multi-chip package structure as recited in claim 1, wherein a size of the first chip is greater than a size of the second chip.
3. The multi-chip package structure as recited in claim 1, wherein the metal layer is disposed between the first insulating layer and the second insulating layer, the second insulating layer exposes a portion of the metal layer and the first outer pads, and the second conductive bumps are electrically connected with the first inner pads through the metal layer.
4. The multi-chip package structure as recited in claim 1, further comprising a circuit board, wherein the circuit board is electrically connected with the first conductive bumps, and the second chip, the first conductive bumps and the second conductive bumps are located between the circuit board and the first chip.
5. The multi-chip package structure as recited in claim 1, wherein a height of each of the first conductive bumps is greater than a height of each of the second conductive bumps.
6. The multi-chip package structure as recited in claim 1, wherein the groove comprises an annular groove, and the annular groove surrounds the first inner pads.
7. A wafer level chip package structure, comprising: a wafer, comprising a plurality of first chip arranged in an array and a circuit layer disposed on the first chips, wherein each of the first chips has a chip bonding region, a plurality of first inner pads located in the chip bonding region and a plurality of first outer pads located outside of the chip bonding region, the circuit layer comprises a plurality of insulating layers and at least one redistribution circuit layer disposed between the insulating layers, the insulating layers have a plurality of grooves, the grooves are disposed between the first inner pads and the first outer pads, and the grooves surround the first inner pads; a plurality of first conductive bumps, disposed on the first outer pads; a plurality of second chips, flipped on the chip bonding regions, and each of the second chips having a plurality of second pads; a plurality of second conductive bumps, located between the first inner pads and the second pads, and the first inner pads being electrically connected with the second pads through the second conductive bumps, respectively; and an underfill, located between the first chips and the second chips so as to cover the second conductive bumps, wherein the insulating layers of the circuit layer comprise: a first insulating layer, disposed on the first chips and exposing the first inner pads and the first outer pads; and a second insulating layer, covering on the first insulating layer, wherein the grooves are located in the first insulating layer and the second insulating layer, a depth of the grooves is less than or equal to a total thickness of the first insulating layer and the second insulating layer, and partial regions of each of the grooves sink towards spaces between the first conductive bumps so that an outer profile of each of the grooves appears as a profile staggered with straight lines and arcs.
8. The wafer level chip package structure as recited in claim 7, wherein a size of each of the first chips is greater than a size of each of the second chips.
9. The wafer level chip package structure as recited in claim 7, wherein the redistribution circuit layer is disposed between the first insulating layer and the second insulating layer, and the second insulating layer exposes a portion of the redistribution circuit layer and the first outer pads, wherein the second conductive bumps are electrically connected with the first inner pads through the redistribution circuit layer.
10. The wafer level chip package structure as recited in claim 7, wherein a height of each of the first conductive bumps is greater than a height of each of the second conductive bumps.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF THE EMBODIMENTS
(8)
(9) The first chip 110 has a chip bonding region 112, a plurality of first inner pads 114 located in the chip bonding region 112 and a plurality of first outer pads 116 located outside of the chip bonding region 112.
(10) The circuit layer 120 is disposed on the first chip 110, and the circuit layer 120 includes a plurality of insulating layers 122 and 126 and at least one metal layer 124 disposed between the insulating layers 122 and 126. In detail, the insulating layers of the circuit layer 120 includes a first insulating layer 122 and a second insulating layer 126. The first insulating layer 122 is disposed on the first chip 110 and exposes the first inner pads 114 and the first outer pads 116. The metal layer 124 is disposed on the first insulating layer 122 and electrically connected with the first inner pads 114. The second insulating layer 126 covers on the first insulating layer 122 and the metal layer 124 so as to expose a portion of the metal layer 124 and the first outer pads 116. In the present embodiment, the metal layer 124 may extend outwards to form a redistribution circuit layer (RDL), so as to be disposed on the first insulating layer 122 and electrically connected with the first inner pads 114. In other embodiments, the metal layer 124 may also be columnar metal layers corresponded to the first inner pads 114.
(11) In the present embodiment, a size of the first chip 110 is greater than a size of the second chip 140, and the second chip 140 of smaller size is flipped on the chip bonding region 112 of the first chip 110 of larger size. The second chip 140 has a plurality of second pads 142. The second conductive bumps 135 are located between the first inner pads 114 of the first chip 110 and the second pads 142 of the second chip 140. The first inner pads 114 of the first chip 110 are electrically connected with the corresponding second pads 142 on the second chip 140 through the metal layer 124 and the corresponding second conductive bumps 135, so that the first chip 110 is electrically connected with the second chip 140.
(12) The underfill 150 is located between the first chip 110 and the second chip 140, so as to cover the second conductive bumps 135. A material of the underfill 150 is, for example, epoxy, and the underfill 150 can be used to provide a fixing effect between the first chip 110 and the second chip 140, and can further provide cushion, moisture-proof and dust-proof effects for enhancing a reliability of the multi-chip package structure 100.
(13) The first conductive bumps 130 are disposed on the first outer pads 116 of the first chip 110, and the first chip 110 can be electrically connected with a circuit board 160 through the first conductive bumps 130. In the present embodiment, since the second chip 140 and the second conductive bumps 135 are located between the circuit board 160 and the first chip 110, a height of the first conductive bumps 130 is greater than a height of the second conductive bumps 135. Furthermore, the height of the first conductive bumps 130 is greater than a total height of the second conductive bumps 135 and the second chip 140.
(14) When manufacturing the multi-chip package structure 100 of the present embodiment, the second chip 140 is firstly being flipped and electrically connected onto the first chip 110, the underfill 150 is next being filled in-between the first chip 110 and the second chip 140, and the first chip 110 is then connected to the circuit board 160 through the first conductive bumps 130, so as to enable the first chip 110, the second chip 140 and circuit board 160 to be electrically connected with each other. As shown in
(15) In order to prevent the first conductive bumps 130 from being conglutinated by the underfill 150 and later influencing a connectivity with the circuit board 160, in the present embodiment, the first insulating layer 122 and the second insulating layer 126 have at least one groove 128, the groove 128 is disposed between the first inner pads 114 and the first outer pads 116, and the groove 128 surrounds the first inner pads 114. Furthermore, in the present embodiment, the multi-chip package structure 100 prevents the excess underfill 150 from contacting with the first conductive bumps 130 during an overflow by forming the groove 128 in the first insulating layer 122 and the second insulating layer 126 so as to fill the excess portion of the underfill 150 into the groove 128.
(16) It is to be explained that, in the present embodiment, a depth of the groove 128 is equal to a total thickness of the first insulating layer 122 and the second insulating layer 126, but in other embodiments, the depth of the groove 128 may also be less than the total thickness of the first insulating layer 122 and the second insulating layer 126.
(17)
(18) It is to be explained that, only one form of the groove 128 is shown in the above, but the shape and profile of the groove 128 are not limited thereto.
(19) Referring to
(20) In the above embodiments, the grooves 128, 128a, 128b and 128c are manufactured during a Chip on Chip (COC) packaging stage, but in the other embodiments, the grooves 128, 128a, 128b and 128c may also be manufactured during a Chip on Wafer (COW) packaging stage.
(21) In below, using the wafer level chip package structure 200 of
(22) A wafer level chip package manufacturing process 300 of the present embodiment includes the following steps: firstly, as depicted in step 310 of
(23) In detail, referring to
(24) Next, as shown in
(25) As show in
(26) Furthermore, as shown in
(27) Next, as shown in
(28) In other embodiments, the opening of the photoresist layer 14 may also be formed with an aperture of a smaller area in correspondence to the concave trench 122a of the first insulating layer 122, so that during the electroplating process, the original metal layer 124 that is extended outwardly in the opening may be shrunk into a columnar metal layer in correspondence to the first inner pads 114.
(29) Thereafter, as shown in
(30) In the present embodiment, the groove 128 is located in the first insulating layer 122 and the second insulating layer 126, the depth of the concave trench 122a of the first insulating layer 122 is equal to the thickness of the first insulating layer 122, and the depth of the perforated trench 126a of the second insulating layer 126 is equal to the thickness of the second insulating layer 126, so that the depth of the groove 128 is equal to the total thickness of the first insulating layer 122 and the second insulating layer 126. However, in other embodiments, the depth of the concave trench 122a of the first insulating layer 122 may also be less than the thickness of the first insulating layer 122, so that the depth of the groove 128 is less than the total thickness of the first insulating layer 122 and the second insulating layer 126. Otherwise, in other embodiments, the groove 128 may also only be located in the second insulating layer 126, such that the first insulating layer 122 does not have the concave trench 122a. The second insulating layer 126 may also only have an imperforated trench, rather than the perforated trench 126a.
(31) In the present embodiment, step 310 is completed by the procedures shown in
(32) Next, as shown in
(33) The second chip 140 is being flipped on the chip bonding region 112, so as to enable the second conductive bumps 135 to be located between the first inner pads 114 and the second pads 142, and to enable each of the first inner pads 114 to be electrically connected with the corresponding second pad 142 through the corresponding second conductive bump 135 (step 340), wherein the second conductive bumps 135 are electrically connected with the first inner pads 114 through the metal layer 124.
(34) Next, an underfill 150 is formed between the first chip 110 and the second chip 140, so as to cover the second conductive bumps 135 (step 350).
(35) Finally, as shown in
(36) It is to be explained again that,
(37) In addition, although, in the present embodiment, the second chip 140 is flipped on the chip bonding region 112 (steps 330 and 340) after firstly forming the first conductive bumps 130 on the first outer pads 116 (step 320), in other embodiments, the second chip 140 may also be firstly flipped on the chip bonding region 112 to enable the second conductive bumps 135 to connected to the first inner pads 114 (step 330-340) before forming the first conductive bumps 130 on the first outer pads 116 (step 320), such that the order of steps in the manufacturing process may be adjusted according to the practical needs.
(38) In summary, when experiencing an underfill overflow, the multi-chip package structure and the wafer level chip package structure of the invention prevent the excess underfill between the first chip and the second chip from contacting with the first conductive bumps and influencing the electrical connectivity between the first conductive bumps and the circuit board by forming at least one groove in the insulating layers and enabling the excess underfill to flow into the groove, wherein the groove is disposed between the first inner pads and the first outer pads and surrounds the first inner pads. The invention further provides the manufacturing process of said wafer level chip package structure, so as to produce a wafer level chip package structure that is capable of preventing the underfill from flowing to the first conductive bumps. Moreover, a plurality of said multi-chip package structures can be formed by performing a wafer cutting procedure on this wafer level chip package structure.
(39) It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present invention without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the present invention cover modifications and variations of this invention provided they fall within the scope of the following claims and their equivalents.